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Meeting MS&T24: Materials Science & Technology
Symposium Additive Manufacturing: Equipment, Instrumentation and In-Situ Process Monitoring
Presentation Title Fringe Projection In Situ Monitoring of L-PBF Process for Evaluating Part Health
Author(s) Aaron T. McMillen, Sean Dobson, Niall O'Dowd, Ashley Paz y Puente
On-Site Speaker (Planned) Aaron T. McMillen
Abstract Scope In-situ process monitoring for laser powder bed fusion (L-PBF) remains a critical tool for determining part quality. Although several monitoring systems have explored evaluating surface roughness, the focus typically lies on preventing part-recoater interaction rather than on assessing part health. Recent studies have shown a strong correlation between surface roughness and the relative density of LPBF parts. This research leverages in-situ monitoring for surface characterization to establish correlations with porosity. By utilizing a fringe projection monitoring system to characterize the sample surface, a height map of each layer is generated. The in-situ roughness data is then compared with surface characterizations performed ex-situ using confocal laser scanning microscopy and X-ray computed tomography (XCT). Ultimately, both in-situ and ex-situ roughness data are correlated with porosity characteristics, also obtained through XCT. This work provides a compelling use case for leveraging readily available data to determine part health in-situ.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-9: Investigation of Gradient Alloy Composition Measurement with LIBS: Towards In Situ Composition Monitoring in Additive Manufacturing
A Low-Cost Laser Beam Profile Measurement Technique for High-Power Lasers Used in Metal Manufacturing Processes
Advancements in Microstructure Control in Additive Manufacturing through Operando X-Ray Studies
Analysis of Thermal Profile in Continuous Casting Guide Rolls during Laser Cladding under Different Operating Conditions
E-beam Spot Melt Process Mapping via High-Speed Two-Color Thermal Imaging
Effect of In-Situ Heating and Post-Processing on the Microstructure and Mechanical Properties of IN718 Produced by LPBF
Electron Optical Imaging: A Versatile Process Monitoring Tool in Electron Beam Powder Bed Fusion
Fringe Projection In Situ Monitoring of L-PBF Process for Evaluating Part Health
High-Speed Spectral Sensing for Real-Time AM Process Monitoring and Control
Leveraging High-Throughput X-Ray Imaging for a Deeper Understanding of Powder Bed Fusion and in a Adaptive Laser Power Control Methodology
Mechanistic Investigation of Powder Catchment Efficiency Through In-situ Monitoring in Laser Directed Energy Deposition
Melt Pool Thermal Imaging on Wire-Arc Additive Manufacturing Using the Two-Color Method with a Commercial Color Camera
Phase and Stress Manipulation via Operando Multispectral Infrared, Digital Image Correlation, and Neutron Diffraction
Process Informed Surface Topography Measurements for Thermal-Based Over Melting Prediction
Semantic Segmentation and Spreading Anomaly Identification of Binder Jet In-Situ Images
Using Photothermal Radiometry and Lock-In Thermography to Rapidly Screening Thermal Property and Characterizing Microstructure of Advanced and Additive Manufacturing Components

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