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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Melt Processing, Casting and Recycling
Presentation Title The Relationship Between Casting Thickness and Surface Quality of 8079 Alloy Foils in Twin-Roll Casting
Author(s) Yusuf Ozcetin, Feyza Denizli, Onur Birbaşar, Canan İnel, Ali Ulus
On-Site Speaker (Planned) Yusuf Ozcetin
Abstract Scope AA8079 alloy is widely used in the packaging industry, particularly in the form of aluminum foil, due to its mechanical properties and rolling capability. One of the critical aspects of these applications is surface quality. Since it directly affects printing and appearance quality, it is especially important that the grain and rolling traces on the matte surface of the foil are not prominent. In this study, the 8079 alloy was cast using the twin-roll continuous casting method. The effects of different casting thicknesses were experimentally studied and examined, along with various thermomechanical processes. The significance of casting thickness variation as a dominant factor in the thermomechanical production of packaging foil products was investigated. The factors contributing to this variation were characterized using metallurgical analysis techniques. The increase in casting thickness significantly improves and homogenizes the casting grain structure, which directly reflects on the final product quality.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Characterization, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Application of Digital Twins for Complete DC-Casting Lines
BATSCAN – A Breakthrough for Industrial Inclusion Measurement in Aluminium Casthouses
Development of Numerical Model of Plasma Burner for Primary Aluminium Casthouses
Dynamics of Hydrogen in Aluminium in Contact with Humid Atmosphere
In Situ Observations of the Nucleation and Growth of Al-Si-Fe-Mn Intermetallics in Model Aluminium Alloys
Investigating the Castability of Recycling AZ91 Machining Chips Through Shape Casting
Investigation of Al6(Fe, Mn) Intermetallics Formation on AA8006 Aluminum Alloy Produced by Twin-Roll Casting at Different Solidification Conditions
Investigation of the Effect of Lacquered and Delacquered Scrap on Casting Impurities for Recycling Efficiency
Liquid Composition Analysis of Wrought Aluminum Alloys Using Laser-Induced Breakdown Spectroscopy (LIBS) for Industrial Furnace Applications
Modeling and Simulation of Cold Hearth Continuous Casting of Titanium Alloys
On the Influence of Oxide Layer Formation and Alloying in the Mg Vapor Pressure for Ternary Dilute Al-Mg Alloys
Optimizing Solid and Liquid Loading Times in Aluminium Melting Furnaces: Enhancing Efficiency and Process Control with SmartMelt Technology
Oxidation of Aluminium Melts in Dry and Moist Atmospheres
Removal Efficiencies of Hydrogen and Inclusions in a Combined Filter with De-Gassing and CFF
Removal of Metallic Impurities from Aluminum Alloy Using Gravity Sedimentation Technique
Removal of Zn and Other Volatile Elements from Molten Al by Vacuum Refining
Review of Recent Catastrophic Molten Metal Explosions and Their Causes
Sedimentation of Inclusions In Melts of Aerospace Structural Aluminium Alloy Castings: A Sustainable Approach
Smart Sensors for Additive Manufacturing and Aluminum Foundry 4.0 Initiatives
The Effect of Nucleating Particle Agglomerates on Grain Refiner Efficiency of 7xxx Aluminium Alloys
The Relationship Between Casting Thickness and Surface Quality of 8079 Alloy Foils in Twin-Roll Casting
ThermaSiC Coating for Applications in Contact with Molten Aluminum
Tracking Primary Al3Ti and Al3Zr Phase Formation in Liquid Aluminum Alloys Using LIBS
Ultra-Short Process for Producing Pure Nickel Casting Strip

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