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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Incorporating Breakthrough Functionalities for Building Large Scale Components
Presentation Title Testing of Multi-Material Interfaces Produced by Laser Powder Bed Fusion Using a Powder Binning Approach
Author(s) Suyash Niraula, Justin Gillham, Naiyer Shokri, Thomas A. Berfield
On-Site Speaker (Planned) Suyash Niraula
Abstract Scope Fabrication of intricate, additive manufactured structures using multi-material compositions presents challenges with respect to both the transition between materials and this interfacial strength. The research work presented here investigates a new metal powder binning approach for creating such multi-material components, which are produced a standard EOS M290 machine. The influences on interfacial quality of different scan strategies applied to the interface zone are probed for multi-material component specimens comprised of: 1) Inconel 625 bonded to Inconel 718; 2) Inconel 625 bonded to 316 stainless steel, and 3) Inconel 718 bonded to 316 stainless steel. Compared to alternate multi-material methods, the tensile strength of specimens with interface zones situated in the gage section were found to be superior in nearly all cases.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Thin Films and Interfaces, Joining

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing (AM) of Supercritical CO2 Heat Exchangers Using Laser Directed Energy Deposition (L-DED)
Atomic Layer Deposition (ALD) for Nanoscale SiC AM Feedstock Improvement
Combining the Best of Both Wire DED and LPBF
Enabling Multi-Resolution Droplet-On-Demand Metal Jetting Through Tailored Pulsing
Evaluation of Process Performance and Mechanical Properties in Convergent Electroslag Additive Manufacturing (ESAM)
From Material Research to Industrial Application: Advanced Fabrication of FGM/Bimetallic Using DED Method with C103 and Ti-6Al-4V for Rocket Nozzle Extension
Fundamental Study of High-Throughput Refining Electroslag Additive Manufacturing (RESAM)
Haynes 282 Wire Directed Energy Deposition Hot and Cold Wire Microstructure Analysis
High Entropy Metamaterials: Influence of Lattice Architecture Mixing for Improved Mechanical Properties
Influencing Melt Pool Dynamics in Laser Manufacturing with Ultrasound
Integrated Deposition and Thermal Processing: a Pathway for Controlled As-Printed Performance
Large-Scale Additive Manufacturing of Alternating Dissimilar Aluminum Alloys via Additive Friction Stir Deposition
Material and Process Control Development for Enhancing Wire-DED Printing Capability
Mechanical Behavior of AlSi10Mg Plate-Lattice Structures in Uniaxial Compression
Melt Pool Monitoring in Functionally Gradient Materials Using Directed Energy Deposition
Multi-Material Fabrication and Part Repair with Powder Directed Energy Deposition Additive Manufacturing
Notch Strengthening of Powder-DED Processed 316L Stainless Steel with Inconel 718
Testing of Multi-Material Interfaces Produced by Laser Powder Bed Fusion Using a Powder Binning Approach
Thermomechanical Processing of Additive Manufactured Nickel Superalloys for Cracking Prevention and Improved Performance
Wave Springs: Design, Optimization, Simulation, Additive Manufacturing, and Application

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