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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Incorporating Breakthrough Functionalities for Building Large Scale Components
Presentation Title Testing of multi-material interfaces produced by laser powder bed fusion using a powder binning approach
Author(s) Suyash Niraula, Justin Gillham, Naiyer Shokri, Thomas A. Berfield
On-Site Speaker (Planned) Suyash Niraula
Abstract Scope Fabrication of intricate, additive manufactured structures using multi-material compositions presents challenges with respect to both the transition between materials and this interfacial strength. The research work presented here investigates a new metal powder binning approach for creating such multi-material components, which are produced a standard EOS M290 machine. The influences on interfacial quality of different scan strategies applied to the interface zone are probed for multi-material component specimens comprised of: 1) Inconel 625 bonded to Inconel 718; 2) Inconel 625 bonded to 316 stainless steel, and 3) Inconel 718 bonded to 316 stainless steel. Compared to alternate multi-material methods, the tensile strength of specimens with interface zones situated in the gage section were found to be superior in nearly all cases.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Thin Films and Interfaces, Joining

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing (AM) of Supercritical CO2 Heat Exchangers using Laser Directed Energy Deposition (L-DED)
Atomic Layer Deposition (ALD) for Nanoscale SiC AM Feedstock Improvement
Combining the best of both Wire DED and LPBF
Evaluation of Process Performance and Mechanical Properties in Convergent Electroslag Additive Manufacturing (ESAM)
Fabrication and Qualification of Advanced Laser Powderfeed Directed Energy Deposition Structural Materials at Boeing
From Material Research to Industrial Application: Advanced Fabrication of FGM/Bimetallic Using DED Method with C103 and Ti-6Al-4V for Rocket Nozzle Extension
Fundamental Study of High-Throughput Refining Electroslag Additive Manufacturing (RESAM)
Haynes 282 Wire Directed Energy Deposition Hot and Cold Wire Microstructure Analysis
High Entropy Metamaterials: Influence of lattice architecture mixing for improved mechanical properties
Inconel 718 single crystal manufactured by L-DED process integrated with the induction heater and cooling system
Influencing melt pool dynamics in laser manufacturing with ultrasound
Integrated Deposition and Thermal Processing: a Pathway for Controlled As-Printed Performance
Large-Scale Additive Manufacturing of Alternating Dissimilar Aluminum Alloys via Additive Friction Stir Deposition
Material and process control development for enhancing wire-DED printing capability
Mechanical Behavior of AlSi10Mg Plate-Lattice Structures in Uniaxial Compression
Melt pool monitoring in functionally gradient materials using directed energy deposition
Melt Pool Thermal Imaging on Wire-Arc Additive Manufacturing Using the Two-Color Method with a Commercial Color Camera
Multi-Material Fabrication and Part Repair with Powder Directed Energy Deposition Additive Manufacturing
Notch Strengthening of Powder-DED Processed 316L Stainless Steel with Inconel 718
Overcoming the resolution-deposition limit of additive manufacturing with droplet-on-demand molten metal jetting
Testing of multi-material interfaces produced by laser powder bed fusion using a powder binning approach
Thermomechanical Processing Of Additive Manufactured Nickel Superalloys For Cracking Prevention and Improved Performance.
Wave springs: Design, Optimization, Simulation, Additive Manufacturing, and application

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