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Meeting 2020 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Processing Effects on Microstructure and Material Performance
Presentation Title Optimization of Pore-free Additive Manufacturing of Composites Utilizing Selective Laser Melting
Author(s) Eugene A. Olevsky, Andrey Maximenko
On-Site Speaker (Planned) Eugene A. Olevsky
Abstract Scope Numerical assessment of pore-filling time during Selective Laser Melting (SLM) of metal matrix composites is conducted based on the theory of liquid-phase sintering. Modeling of 3D bi-modal packings of spherical metal and ceramic particles indicates the existence of clusters of ceramic reinforcements with various volume concentrations. During SLM the pores between ceramic particles have to be filled with liquid metal, and the pore-filling duration can be considered to be the minimum necessary time of the successful pore-free SLM processing. Based on the results of the modeling an analytical criterion for the pore-free additive manufacturing of composites utilizing SLM is developed.
Proceedings Inclusion? Planned: Supplemental Proceedings volume

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Characterization of Alpha Phase Morphology and Variant Selection in EBM Ti-6Al-4V
A-100: Effect of Thermal History on Elastic Strain and Microstructural Evolution in Additive Manufacturing
A-101: Effects of Laser-energy Density and Build Orientation on the Defect Structure, Microstructure and Tensile Properties of Laser Powder Bed Fused Inconel 718
A-103: Effects of Process Parameters on Microstructure and Mechanical Properties of Wire Arc Additive Manufactured Al-Mg-Si Alloy
A-104: Effects of the Energy Density and Building Angle on the Tensile Properties of SLM Ti-6Al-4V Alloys
A-105: Evolution of Dislocation Cell Substructure and its Effect on Precipitation Behavior in AM-IN718
A-106: Experimental Study on the Laser Cladding of T15 Coating for 42CrMo Steel
A-107: Fabrication of γ/γ’-strengthened Co-Al-W Alloys by Direct Laser Deposition
A-108: Gamma-titanium Intermetallic Alloy Produced by Selective Laser Melting Using Mechanically Alloyed and Plasma Spheroidized Powders
A-109: Heat Treatment of Wire+Arc Additively Manufactured Bimetallic Structures
A-110: Influence of Print Orientation on Microstructure and Mechanical Performance of Selective Laser Sintered Polyamide-12
A-111: Influence of the Partial Pressure on the 316L Stainless Steel fusion with the Selective Laser Melting Process
A-112: Influence of the Process Parameters on the Densification and Microstructure of Ni-based Superalloys with Different Amount of γ Former Alloying Elements Processed by Laser Powder Bed Fusion
A-113: Investigation of Martensite α’ Phase Transformation during Heat Treatment of High Speed Selective Laser Melted Ti6Al4V Components
A-114: Investigation of the Effect of Beam Scan Strategies on the Microstructure of EBM Additively Manufactured Inconel 738 Builds
A-115: Investigation of the Effect of Process Parameters on the Microstructural Evolution and Mechanical Properties of Inconel 718 Additively Manufactured in Direct Metal Laser Melting (DMLM) Process
A-117: Laser Powder Bed Fusion Parametric Investigation of Binary Al-Si Alloys
A-118: Lattice Manufacturability Using Electron Beam Powder Bed Fusion
A-119: Localized Plastic Deformation in Thin-walled Selective Laser Melted IN718 Specimens
A-120: Machine Learning Approach for Process Optimization of Pure Cu in a Powder Bed Fusion Additive Manufacturing with Electron Beam
A-121: Mechanical Properties of AlSi10Mg Processed by Laser Powder Bed Fusion at Elevated Temperature
A-122: Mechanical, Thermal and Corrosion Properties of Cu-10Sn Alloy Prepared by Selective Laser Melting
A-123: Microstructural Characteristics of Stainless Steel 316L Processed by Selective Laser Melting Technology
A-124: Microstructural Characterization of Ni-based Multilayer Coating After Laser Cladding on Cast Iron Substrate
A-125: Microstructure and Mechanical Properties of AISI420 Stainless Steel Produced by Wire Arc Additive Manufacturing
A-127: Microstructure and Mechanical Properties of In 718 Alloy Manufactured by Several Different Process
A-128: Microstructure and Mechanical Properties of Ti/TiC Composite Coatings Fabricated by Laser Engineered Net Shaping
A-129: Nonlinear Coupling Effect Analysis of Material Properties, Processing Parameters and Part Geometry in Metal Additive Manufacturing by Full-scale Layerwise Additive Manufacturing Simulation Tool
A-130: Numerical Prediction of Microstructures by a Coupled Model (CA-FE) for Laser Beam Melting of Single-track 316L Stainless Steel
A-131: On the Heat Treatment of AlSi10Mg Alloy Fabricated by Selective Laser Melting Process
A-132: On the Influence of Nitrogen on the Performance of Austenitic Stainless Steel 316L Processed by SLM
A-133: On the Microstructure and Corrosion Behavior of Wire Arc Additively Manufactured AISI 420 Stainless Steel
A-134: On the Role of Defects in the Dynamic Response of AM SLM 316L
A-135: On the Size Effects in Additively Manufactured Titanium and the Implications in AM Components
A-136: Phase Transformation Kinetic Pathway in Heat Treatment of Ti-6Al-4V Manufactured by Selective Laser Melting
A-137: Phase-field Method for Grain Evolution During Additive Manufacturing
A-138: Powder Flowability Measurements: Statistical Correlations Between Powder Characteristics and Flowability Behavior
A-139: Precipitation Behavior and Its Strengthening Effect of Maraging Steel in Laser Cladding Remanufacturing
A-141: Process Plateaus, Not Peaks, in Laser-powder Bed Fusion
A-142: Processing Parameters Optimization on Additively Manufacturing Pure Magnesium for Quality Improvement: Experiments and Simulations
A-143: Residual Stress Mitigation in Metal Additive Manufacturing Using Compositional Engineering
A-144: Residual Stress Mitigation in Selective Laser Melting Through Laser Scan Strategy Optimization Using Machine Learning
A-145: Simultaneously Improved Thermophysical and Mechanical Properties of Additively Manufactured Cu-Ni-Sn-P Alloy Through Aging Heat Treatment
A-148: Tailoring Hierarchical Material Performance Through Process Manipulation
A-151: The Effects of LENS Process Parameters on the Behavior of 17-4 PH Stainless steel
A-153: The Significance of Length Scales and Segregation in Strengthening Selective Laser Melted Stainless Steel Microstructures
A-154: Thermodynamic Calculation and Characterization of Carbide Precipitation in Laser-deposited Material for High Speed Steel Alloy
A-155: Thermoelectric Magnetohydrodynamic Effects in Laser Additive Manufacturing: Coupled Macro-microscale Numerical Modelling
A-78 (Digital): Microstructure Control in Microscale Additive Manufacturing of Copper by Localized Electrodeposition
A-79 (Digital): The Influence of Porosity and Defects on Fatigue Behavior in Additive Manufactured 316L Stainless Steel Using In-Situ X-Ray Computed Tomography
A-81: 3D X-ray Tomography Analysis of the Effect of Process Parameters on Porosity Formation in Selective Laser Melting of Ti-6Al-4V Parts
A-82: 3D Printing Ceramics Using Stereolithography
A-83: Additive Friction Stir-deposition of Copper
A-85: Alpha Variant Selection in Additively Manufactured Ti-6Al-4V
A-86: An Investigation into the Recyclability of AlSi10Mg Powder in LENS®
A-87: Annealing of Additively Manufactured Inconel 625
A-89: Banded Heat Affected Zone (HAZ) and Post Build Ageing Microstructure Interactions in LBP-DED IN718
A-90: Characterization and Integration of the Anisotropy of Additively Manufactured Titanium in the Topology Optimization of Light-weight Structures
A-91: Controlling Microstructural Evolution in Metal Additive Manufacturing Using Bessel Beams
A-92: Creep Deformation Study of Heat-treated Nickel Alloy 718
A-93: Critical Quenching Rates After Solution Annealing: Peculiarities of Aluminum-silicon Alloys Fabricated by Laser Powder-Bed Fusion
A-94: Dendrite Orientation Transition in Laser Remelted Titanium Alloys: Phase Field Simulation and Experiment Validation
A-95: Direct Laser Metal Deposition of René 108 Single Crystal
A-96: Effect of Partitioning Treatment on the Mechanical Behavior of an Additively Manufactured Ti-6Al-4V Alloy
A-97: Effect of Scanning Strategy on Additively Manufactured Ti6Al4V
A-98: Effect of Semi-solid Treatment on Microstructure and Mechanical Properties Additive Manufactured Inconel 625
A-99: Effect of Temperature Dependent Properties on the Accuracy of Physics-based Surrogate Models for Powder Bed Fusion Additive Manufacturing
A Biomedical Titanium Alloy Manufactured by Selective Laser Melting (SLM)
A Comparison Between Multi-scale Area Analysis and ISO Surface Roughness Parameters for Characterizing Additively Manufactured Surfaces
Additive Manufacturing of Crack-prone Materials: A Process-and material-based Approach to Parameter Development
Additive Manufacturing Simulation Comparison Using Commercial Tools
Applying Computational Modeling to Non-equilibrium Solidification
Carburization Heat Treatment of Selective Laser Melted 20MnCr5 Steel
Controlling Residual Stress and Phase Transformations during Laser Powder Bed Fusion through large-area Surface Heating
Correlative Atomic-scale Analysis of Nano-scale Precipitate Evolution in Additively Manufactured Maraging Steel
Crystallographic Texture Control in Additively Manufactured Stainless Steel
Crystallographic Texture Evolution in Additive Manufactured Metals as a Function of Build Height and Strategy
Directed Energy Deposition of Al 5xxx Alloy Using Laser Engineered Net Shaping (LENS®)
Directed Energy Deposition of AlSi10Mg: Single Track Nonscalability and Bulk Properties
Directional Solidification Microstructure of Inconel 718 Manufactured by Electron Beam Additive Manufacturing
Effect of Build Size to the Final Microstructures in Ti6Al4V After Selective Laser Melting
Effect of Cyclic Rapid Thermal Loadings on the Microstructural Evolution of a Cantor Alloy During Selective Laser Melting Processes
Effect of Process Parameters on the Porosity of IN718 Produced by Laser Powder Bed Fusion
Effects of Post-heat Treatments on the Microstructure Evolutions, High Temperature Oxidation and Mechanical Properties of IN738LC Fabricated by Selective Laser Melting
Effects of Thermal Processing on the Microstructure and Mechanical Properties of Additively Manufactured AlSi10Mg Parts
Eliminating Micro-cracking in Inconel 713ELC Fabricated by a Powder-bed-fusion Additive Manufacturing with Electron Beam
Evaluation of Additively Manufactured Functionally Graded Titanium Alloys Tailored for Thermal Expansion Applications
Experimental Evaluation of Additively Manufactured Continuous Fiber Reinforced Nylon Composites
Fabrication Defects and Limitations in Additive Manufacturing of AlSi10Mg Lattice Structures
From Single Scan Tracks to 3D Samples: Effect of Process Parameters on Quality of Ti-6Al-4V Produced by Means of Direct Energy Deposition
Gas Atomization and Powder Bed Fusion Optimization Studies for the Al10SiMg Alloy
Grain Boundary Engineering of Additively Manufactured Stainless Steel
High Temperature Anisotropic Mechanical Behavior of E-beam Ti6Al4V Material
Influence of Microstructure, Texture and Heat Treatments on the Mechanical Properties of Additively Manufactured Hastelloy X
Influence of Selective Laser Melting Strategies and Post Treatment on the Residual Stresses and Microstructure of Alloy 718
Integrated Simulation Framework for Additively Manufactured Metallic Alloys
Interface Texture Development of Additively Manufactured Materials
Laser Beam Shaping for the Additive Manufacturing of Metal Components with Reduced Texture and Equiaxed Grains
Low Surface Roughness Additively Manufactured AlSi10Mg: The Impacts on Corrosion and Water Repellency Properties
Micro-mechanical Characterization of Directed Energy Deposited 316L Stainless Steel with Hierarchical Microstructure
Micromechanical Modeling of Length-scale Effects and Performance of SLM Stainless Steel Microstructures
Microstructural Development in Additively Manufactured and Heat Treated IN625
Microstructural Evolution of Additively Manufactured Inconel 718
Microstructural Influence on AM 316L Mechanical Properties and Corrosion Behavior
Microstructure and Mechanical Properties of Direct Laser Metal Deposited GRCop-84 Alloy
Microstructure and Mechanical Properties of Porous Mg Scaffolds Fabricated by Additive Manufacturing for Biomedical Applications
Microstructure and Micro-mechanical Property Evolution of Cold Sprayed Al 6061 Coatings with Isothermal Heat-treatment
Microstructure Distribution, Phase Identification, and Texture of Selective Laser Melted GRCop-84 in As-built and HIPed Conditions
Modified Post-processing Thermal Treatments Designed to Relieve Notch Sensitivity in SLM Inconel 718
Optimization of Pore-free Additive Manufacturing of Composites Utilizing Selective Laser Melting
Origin of Dislocation Structures in Additively Manufactured Austenitic Stainless Steel
P-V Process Optimization for Microstructure Homogeneity and Cracking Control of SLM-fabricated H13 Tool Steel
Phase-field Solidification Texture Model for Understanding the Microstructure in L-PBF Process
Phase Field Modeling of Alloy Microstructure Formation in Rapidly Solidifying Melt Pools
Phase Field Simulation of Solidification Behavior of AlSi10Mg Alloys Manufactured Through Direct Metal Laser Sintering
Phase Transformations in Al-Ce-X Alloys
Physics and Comparison of Complex Melt Flow and Defect Formation During Pulsed and Continuous Selective Laser Melting
Process-structure-property Relationships for As-built Inconel 718 Thin Walls Manufactured with the Laser Powder Bed Fusion Process
Quantification of Porosity and Topology Influences on the Mechanical Behavior of Additively Manufactured Metallic Lattice Structures
Residual Stress and Distortion Modeling of a LENS Ti-6Al-4V Thin Wall Using the Evolving Microstructural Model of Inelasticity
Residual Stress Prediction in Metal Additive Manufacturing: Numerical Simulation and Experimental Validation
Role of Thermal Gradients in the Microstructure Evolution in EBM Ti-6Al-4V Builds
Selection of Process Parameters for Controlling Microstructural Properties in Additive Manufacturing: A Machine Learning Based Approach
Selective Laser Melting Fabrication of Ultra-high Strength Martensitic Steel
Selective Laser Melting (SLM) Additive Repair of Duramold-2 Substrate Using AlSi10Mg
Simulating Microstructure in Metallic Materials Applied for Additive Manufacturing Processes
Small-scale Characterization of Wire-Arc Additive Manufactured Nickel Aluminum Bronze Alloy
Solidification and Grain Formation During Additive Manufacturing Process: A Grandpotential Based Phase Field Study
Stimulating the Evolution of γ’/γ” Precipitates in the Inter-dendritic Regions of Additively Manufactured IN718 Due to Post-processing Heat Treatments
Strain-age Cracking of Nickel-base Superalloys Processed by Laser Beam Melting
Study of Deformation Mechanisms in Various Heat-treated AM-IN718 Using Transmission Electron Microscopy
Study on Multiple Beam Interaction for Laser Powder Bed Fusion
Study the Effect of Thermal Signatures on Microstructural Variation of EBM Additively Manufactured Ti-6Al-4V Builds
Surface Roughness of Hastelloy-X Components Manufactured by Selective Laser Melting
Synchrotron Validated Simulations of Pore Formation During Laser Powder Bed Fusion of Nickel Superalloys
Tailoring Microstructure Through Beam Shaping
The Effects of Alloy Composition on Microstructure and Mechanical Properties of Duplex Stainless Steel Produced by Additive Manufacturing
Towards Accelerated Maturation of Additive Titanium Alloys
Towards an Additively Manufactured, Wrought-comparable Precipitation-hardening Martensitic Stainless Steel
Towards an Integrated Experimental and Computational Framework for Large-scale Metal Additive Manufacturing
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