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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Materials Aging and Compatibility: Experimental and Computational Approaches to Enable Lifetime Predictions
Presentation Title J-62: Microstructure Influence on the Intergranular Corrosion of Aluminum Alloys by Integrating Experimental Data and Microstructure Incorporated Computational Modeling
Author(s) Mohammad Umar Farooq Khan, Leila Saberi, I-Wen Huang, Christopherr Taylor
On-Site Speaker (Planned) Mohammad Umar Farooq Khan
Abstract Scope To predict intergranular corrosion (IGC) in 6XXX aluminum alloys under different tempers, this study proposes a parametric study using a time-independent and a time-dependent finite element (FE) analysis. Additionally, integrated computational materials engineering is used for complemented integration of experimental corrosion data of different phases including matrix and intermetallic precipitates. For the FE analysis, COMSOL Multiphysics is employed to model the electrochemical current distribution through activation overpotentials across the electrode surfaces in an electrolytic cell. To capture the IGC evolution while monitoring the evolving interface, the phase field model is utilized for the time-dependent study. The microstructure is characterized by features such as precipitate distribution at the grain boundaries and the width of precipitate free zone, as a function of the composition and heat treatment. The microstructure is validated through the FE analysis. The influence of environmental factors such as pH on the IGC behavior will also be discussed.
Proceedings Inclusion? Planned:
Keywords Other,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Mean-Field Approach for High-Temperature Shape Memory Alloys
Accelerated Aging of Aluminum Alloys for Long-Term Predictions of Corrosion Under Atmospheric Conditions of Temperature and Relative Humidity
Accelerated Oxidation of Epoxy Thermosets With Increased O2 Pressure
Accelerating Computational Calculations of Galvanic Corrosion Using Machine Learning
Bimodal Microstructure Modeling due to Non-Isothermal Loading in Ni-Based Single-Crystal Superalloys via Phase-Field Method
Characterization of Localized Oxidation in Tantalum and Cracking Susceptibility at High Temperatures Using Auger Electron Spectroscopy
Characterization of Long Term Service Effect on Turbine Blade Alloy
Environmentally Assisted Corrosion Testing of 7xxx Series Aluminum to Create an SCC Susceptibility Profile for Temperature, Humidity, and Stress Through Accelerated Testing
High-Throughput Creep Characterization for Use in Accelerated Aging Prediction
J-44: Accelerated Aging and Lifetime Performance Predictions of Silicone Cushions Under Compression
J-45: Impacts of Aging Additively Manufactured Silicone Polymers in the Presence of Organic Solvents
J-62: Microstructure Influence on the Intergranular Corrosion of Aluminum Alloys by Integrating Experimental Data and Microstructure Incorporated Computational Modeling
Materials Compatibility Testing and Assessment for Materials Reliability
Modeling Corrosion: Efficient Models and Validation for Long Term Degradation
Predicting Compatibility and Aging at the System-Level With a Reaction, Sorption, Transport, and Chemo-Mechanics (ReSorT-M) Model
Predicting Electrochemical Responses Using Machine Learning
Predicting Photo-Oxidative Embrittlement of a Semicrystalline Thermoplastic From Micromechanical Damage
Research on Shape Optimization of Work Roll in Hot Rolling
Strain-Controlled High-Cycle Fatigue of Aged Solder Joints for High-Reliability Environments
Towards High-Throughput Materials Advancement: Thinking About Database Management in Our Studying-Polymers-On-A-Chip (SPOC) Platform

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