ProgramMaster Logo
Conference Tools for 2025 TMS Annual Meeting & Exhibition
Login
Register as a New User
Help
Submit An Abstract
Propose A Symposium
Presenter/Author Tools
Organizer/Editor Tools
About this Abstract
Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Electrode Technology for Aluminum Production
Presentation Title The intelligent measuring ramp - a new approach to anode firing in demanding process conditions
Author(s) Frank Appel
On-Site Speaker (Planned) Frank Appel
Abstract Scope Aluminum electrolysis places increasing demands on higher anode conductivity values (LC). This is achieved with higher anode density, possibly higher anode pitch content and, above all, higher firing temperatures. All these measures lead to a higher oxygen consumption in the main combustion zone, but also a higher loading of the flues with volatiles with simultaneously lower residual oxygen from the main combustion zone. The tar volatiles can no longer be burned as completely as was possible in earlier plants. To solve this problem, an innovative process control strategy with associated hardware was developed. It consists of an event-controlled combination of cooling to prevent premature evaporation of the tar and air dosing to improve the combustion of the volatiles. This presentation introduces the strategy and the associated technology, which helps to solve anode firing problems, especially in existing furnaces, and to produce anodes with improved characteristics without major furnace modifications.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Process Technology,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Review of Coke Bulk Density Testing
A Review of Technical Responses to Anode Production Challenges Encountered Since 2000 – With a Look Forward for the Next 10 Years
Achieving an insulating wall repair with a new ABF Refractory Team at Alcoa Deschambault
DENSICROSS - Intelligent Process Control
DENSICROSS - Intelligent Process Control
Determining the Characteristics of a Highly Complex Gas Flow in the Flue of an Anode Baking Furnace Using Various Tools
Determining the optimal anode baking level amidst coke quality variation and productivity constraints
Development of a Traceable Marker for Pitch Distribution Analysis in Baked Carbon Anodes
EGA addresses the challenges of raw material variability
Electrochemical Characterization of Bubble Behaviour on Pilot Anodes with Varying Porosity and Coke Quality
End-of-Life Treatment of Spent Potlining by Low Pressure and Heat
Experimental study of the green anode cooling
Experimental Study on Sodium in Carbon Anodes
Impact of increasing the height of carbon anodes for aluminum production
IMPACTS OF IMPROVING ANODE CAST IRON PERFORMANCE IN THE ALUMINUM MANUFACTURING PROCESS
Managing Bake Furnace Relines to Optimize Fire Startup
Mitigating fire Risk at EGA Paste Plants by Improving the Performance and Reliability of Regenerative thermal Oxidizer (RTO) and Heat transfer medium (HTM) systems.
Novel 3D X-ray microscopy technique to unlock the detail of internal coke structures
Opportunities to Reduce Calciner CO2 Emissions
Optimizing Anode Design in Aluminum Smelters: The Impact of Chamfered Sides on Cost and Carbon Consumption
Research Progress on Inert Anode Materials for Aluminum Electrolysis
Screening pyrolysis bio-oils as binder for carbon anode in aluminum production
Simulation Energy-Saving Analysis and Application of New Anode Baking Furnace
TeqMapping: A Test Developed to Map the Impact of Baking Temperatures on Calcined Petroleum Cokes (CPC)
The Anode Baking Level Measurement Scale - Ensuring Harmonization when Using the ISO 17499 Method with Different Green Cokes
The intelligent measuring ramp - a new approach to anode firing in demanding process conditions

Questions about ProgramMaster? Contact programming@programmaster.org