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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Solid-State Diffusion Bonding of Metals and Alloys
Presentation Title Microstructural Characteristics, Mechanical Properties, and Corrosion Behavior of Field-Assisted Diffusion Welded Alloy 617
Author(s) Xinchang Zhang, Jorgen F. Rufner, Michael D McMurtrey , Tate Patterson, Qiufeng Yang, Ruchi Gakhar
On-Site Speaker (Planned) Xinchang Zhang
Abstract Scope This study investigated the microstructural characteristics, mechanical response, and corrosion resistance of Alloy 617 diffusion welded by electric field-assisted sintering (EFAS). The microstructure exhibited good grain boundary (GB) migration across the interface and flat interface in the samples bonded at different conditions. Graded grain size was observed, with grain coarsening being more significant near sample surface due to EFAS-induced temperature gradient. Tensile testing revealed that the specimens fractured in the matrix away from the interface. The peak strength of 807 MPa was obtained in the samples welded at 1000°C. The materials obtained at 1100°C exhibited reduced tensile strength but improved ductility. Strain maps revealed by digital image correlation showed the flat interfaces were less ductile compared to the matrix. The hardness reduced near sample surfaces due to enlarged grains induced by temperature gradient. The interfaces with GB migration exhibited improved corrosion resistance in molten salt compared to the flat interfaces.
Proceedings Inclusion? Planned:
Keywords Joining, High-Temperature Materials, Mechanical Properties

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advancing the Understanding of Mechanical Properties of Diffusion-Bonded 316H and A617 for High-Temperature Nuclear Compact Heat Exchanger Applications
An aluminum-steel bi-metal compound forging and its joining characteristics
Analysis of Kirkendall voids formation in Ni(W) diffusion-induced recrystallization region
Diffusion bonding of an AA7075 aluminium alloy
Diffusion bonding of nickel-based alloy 617 and 316H stainless steel
Diffusion bonding of Ti and Mg Alloys
Exploring Scalable Solutions for Scrap Metal Consolidation
Metal Additive Forging – Leading the Manufacture of High-Quality Large Forgings
Microstructural Characteristics, Mechanical Properties, and Corrosion Behavior of Field-Assisted Diffusion Welded Alloy 617
Modeling Process-Structure-Property Relationship in Diffusion Bonded 316H Stainless Steel Microstructure using Phase-Field and Crystal Plasticity Methods
Phase-Field Modeling of Diffusion Bonding for Nuclear Engineering Applications
Preserving bond strength in solid state diffusion bonding of Inconel 718
Property Comparison of Different Corrosion-resistant Nickel Alloys for use in Explosion Cladding
Similar and Dissimilar Joining of Nitinol via Transient Liquid Phase Bonding
Solid-State Bonding of Composite Metal Foam
Solid-state diffusion as a tool for alloy design optimization
The basic research on plastic bonding of Zr-based metallic glasses
Ultrasonic Metal Welding of Interlayers to Improve Joint Performance of Aluminum to Steel Resistance Spot Welds in Automotive Applications

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