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Meeting Materials Science & Technology 2020
Symposium Additive Manufacturing: Alloy Design to Develop New Feedstock Materials
Presentation Title CALPHAD Informed Design of Rare-earth Containing Alloys for Additive Manufacturing
Author(s) Emily E. Moore
On-Site Speaker (Planned) Emily E. Moore
Abstract Scope The addition of rare-earth elements (REE), specifically cerium is of interest to improve the mining economics of Nd, Pr, Sm, etc., which are widely used in clean energy technology. Thermochemical models using the CALPHAD (CALculation of PHAse Diagrams) method aid in alloy design for additive manufacturing by predicting the phase-behavior of multi-component systems to achieve the desired chemical makeup of an alloy. Thermodynamic databases to investigate Al-Ce alloys and Ce-Co alloys have been developed and include the following elements, respectively : Al-Ce-Cu-Fe-La-Mg-Ni-Si-Zn-Zr and Ce-Co-Cu-Fe-La. The models are applied to design alloys with within specified composition ranges and include relevant phases that are empirically known to provide strengthening properties. Prepared by LLNL under Contract DE-AC52-07NA27344. Research supported by CMI, an Energy Innovation Hub funded by the U.S. DOE, Office of Energy Efficiency and Renewable Energy, Advanced Manufacturing Office.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Characterization of Cracks Formed in “Weldable” AA6061 and Implications for Alloy Design
Accidental Alloy Development: In-situ Evolution of AM Powder and Opportunities for New Material Synthesis Pathways
An Interdisciplinary Approach for Alloy Design for Additive Manufacturing
Application of Taguchi, Response Surface, and Artificial Neural Networks for Rapid Optimization of Direct Metal Laser Sintering Process
CALPHAD Informed Design of Rare-earth Containing Alloys for Additive Manufacturing
Characterization of Spatter with Organized Features in Laser Powder Bed Fusion
Development of Oxidation Resistant Multi-Principle Element Alloys Applied with Additive Manufacturing
High-Throughput Accelerated Alloy Development
Laser Additive Manufacturing of Nanocomposite Powders
Mechanical Alloying of Feedstock Powder for Additive Manufacturing by Selective Laser Melting: Aluminum Alloy Matrix Composites
Micro-crack Mitigation by Alloy Modification in the Additively Manufactured Ni-base Superalloy CM247LC
Microstructure and Property Variability in DED Inconel 718 as a Function of Build Rate
Opportunities to Improve the Mechanical Properties of Titanium Alloys Produced by Laser Powder Bed Fusion
Optimization of Nitrogen-Atomized 17-4 Stainless Steel Feedstock for AM Processing
Processing of Y2O3-modified Nickel Superalloy by Selective Laser Melting.
Residual Stress Mitigation of Additive Manufactured Stainless Steel 316L Components through the Directed Energy Deposition Inclusion of TiC Nanoparticles
Sensitivity Analysis and Composition Design for Metal Additive Manufacturing Using CALPHAD-based ICME Framework

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