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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Recycling and Sustainability in Cast Shop Technology: Joint Session with REWAS 2025
Presentation Title Oxy-Fuel Combustion: Impact of Hydrogen Combustion on Aluminum Melt Quality in Secondary Melting Processes
Author(s) Pooyan Kheirkhah, Anandkumar Makwana, Valmiro C. Sa
On-Site Speaker (Planned) Anandkumar Makwana
Abstract Scope Using fuels with low greenhouse gas emissions in heavy industries is a promising method to reduce the carbon footprint of these industries. Hydrocarbon-based fuels are commonly used in melting furnaces utilizing air- or oxy-fuel burners. It is critical to understand the effect of using low carbon fuels on the melting process and the quality or properties of the melt. In this study, experiments are conducted using a test furnace equipped with burner technology for different types of fuel and oxidizer combinations. This test furnace allows a more focused study to identify how a change in the furnace atmosphere would impact the aluminum melt quality. Results from microscopy and chemical composition analysis of the metal along with combustion and furnace atmosphere data are evaluated to understand what changes could be expected on metal properties with the use of low-carbon-intensity fuels and/or oxidizers in secondary melting furnace operations.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Pyrometallurgy, Recycling and Secondary Recovery

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Modeling Methodology of New Combustion Technologies for Aluminum Remelting Furnaces
A Risk-Based Approach to Qualification of Hydrogen as Fuel in Aluminum Casthouses
Achieving High Impurity Tolerance in Recycled Aluminum Alloy through Solid Phase Processing
Classification of Automotive Aluminum Scrap into Cast and Wrought Alloys
Development of Aluminum Chips Recycling Process for Recovery Rates and Corrosion Resistance of A380 Alloy
Electrolytic Purification of Aluminum Scrap in NaCl-KCl-Na3AlF6 Molten Salt System
Energy Efficiency and Clean Energy Usage in Aluminum Cast House Equipment
Enhancing Secondary Aluminum Supply: Optimizing Urban Mining through A Systems Thinking Approach
Environmental Impact Lifecycle Assessment of Green Sand Moulding in Foundries
Microstructure-Based Analysis of Bonding Mechanisms of Solid-State-Recycled Aluminum Chips for Sustainable Semi-Finished Products
Multifrequency Ultrasonic Treatment of Aluminum Alloys for Microstructural Modification
Oxy-Fuel Combustion: Impact of Hydrogen Combustion on Aluminum Melt Quality in Secondary Melting Processes

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