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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Environmental Degradation of Additively Manufactured Materials
Presentation Title Understanding the Influence Processing on LPBF Cu-30Ni Corrosion in Flowing Chloride Environments
Author(s) Timothy Montoya, Finley Pettitt, Robert Kelly
On-Site Speaker (Planned) Timothy Montoya
Abstract Scope Recent demand of manufacturing Cu-Ni alloys for naval application has become a growing interest. Due to the lack of casting houses, the lead times for Cu-Ni has grown tremendously. Laser Powder Bed Fusion (LPBF) is a rapid solidification process that can create parts of various size and geometries. The influence of LPBF on non-equilibrium microstructure which impact factors such as the corrosion behavior can be different than wrought material. In naval environments where factors such as flow and electrolyte can impact the corrosion behavior, it is important that AM can match or outperform wrought material. Within this study, LPBF processing on Cu-Ni will be explored in relevant quiescent chloride solutions in flowing environments while comparing to wrought material. Difference in the corrosion product film during long term exposure was notable in static environments and incorporating flow while the resultant microstructure, corrosion behavior, and film formation was studied will be detailed.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Copper / Nickel / Cobalt, Environmental Effects

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Ablation Characterization of a Novel Additively Manufactured AlCeMo Alloy
Accelerated Additive Manufacturing Synthesis, Testing, and Characterization of High-Temperature Alloys for High-Throughput Environmental Degradation Resistance
Accelerated Aging Scoping Study of Additively Manufactured Coupons (SAND2024-08415A)
Additive Manufacturing Technique to Achieve a Chemically Homogeneous Zinc/AA5456 Mixture to Arrest Corrosion Propagation
Corrosion Behavior of a Ni-Free Austenitic Stainless Steel Produced by Additive Manufacturing
Corrosion Fatigue Response of Laser Powder Bed Fused High Strength Steel
Corrosion Mechanisms of Additively Manufactured 316L Stainless Steels in Simulated Seawater
Effect of Microstructure Evolution on Hot Corrosion Resistance of P91&304 Graded Composition Transition Joint
Effect of Post-Processing Heat Treatments on the Stress Corrosion Cracking Behavior of Binder Jet Printed 17-4PH Stainless Steel
Evaluation of Environmentally Assisted Cracking on Wire Arc Additively Manufactured (WAAM) AISI 316LSi
Exceptional Localized Corrosion Resistance of Ni-Based Alloy 625 Processed by Directed Energy Deposition Additive Manufacturing in Concentrated Chloride Environments
High Temperature Oxidation of an ODS NiCr Additive Manufactured Alloy
High Temperature Oxidation of Ni-Based Superalloy 247 Processed by Electron Beam-Powder Bed Fusion Additive Manufacturing
Metal Dusting of Additively Manufactured Ni-Cu Alloys
Microstructural and Compositional Distribution Effects on LPBF CuNi Corrosion
Microstructure and Corrosion Behavior of a Friction Stir Additively Manufactured Al-Cr-Mn-Co-Zr I-Phase Alloy
Microstructure and Corrosion Behavior of Ni-Based Coating Alloy
On the Irradiation-Assisted Stress Corrosion Cracking of 316L Stainless Steel Made by Laser Additive Manufacturing
Oxidation of Al/Si-Coated Additive Manufactured 699XA Alloy
Spheroidization of Refractory Tungsten Metal Powder for Additive Manufacturing Using Inductively Coupled Thermal Plasma
Studying Microstructure and Stress Corrosion Cracking of an Additive Friction Stir Deposition Processed aa7075 Aluminum Alloy
The effect of Microstructure and Heat Treatment on the Oxidation Behavior of Additively Manufactured 316H Alloy
Understanding the Influence Processing on LPBF Cu-30Ni Corrosion in Flowing Chloride Environments
Understanding the Interplay Between Dislocation Slip, Hydrogen Clustering, GB Cavitation and Cracking in Hydrogen Embrittlement Through Atomistic-to-Mesoscale Simulations
Utilizing a Hot-Isostatic Pressing Controlling Pore Defect in Direct Energy Deposited CoCrNi Medium-Entropy Alloy and Its Mechanical Stability at Liquid Helium Temperature
Wear-Enhanced Corrosion of Compositionally Varying AM Stainless Steels

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