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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Melt Processing, Casting and Recycling
Presentation Title Development of Numerical Model of Plasma Burner for Primary Aluminium Casthouses
Author(s) Akash Pakanati, Knut Omdal Tveito, Eirik Manger, Martin Lorentzon
On-Site Speaker (Planned) Akash Pakanati
Abstract Scope The usage of plasma burner fits well within the framework of decarbonization of the casthouses, a recurrent and important theme not just at Norsk Hydro but for most companies in the aluminium industry. Plasma torches do not emit carbon dioxide as natural gas burners currently used in casthouses. They potentially offer a clean energy source to melt solid aluminium and hold liquid aluminium in furnaces. This novelty, however, brings forth several challenges and risks. Before the scheduled installation of plasma torch as a pilot project in Sunndal Reference Center, lab scale trials were conducted. In this article, we summarize the simulation model developed to complement the experimental studies. We make a comparison of the experimental and simulation data and show that the model predicts the trends from the experiment reasonably well. However, some deviations were observed which are discussed and we try to provide potential reasons for these.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Modeling and Simulation,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Application of Digital Twins for Complete DC-Casting Lines
BATSCAN – A Breakthrough for Industrial Inclusion Measurement in Aluminium Casthouses
Development of Numerical Model of Plasma Burner for Primary Aluminium Casthouses
Dynamics of Hydrogen in Aluminium in Contact with Humid Atmosphere
In Situ Observations of the Nucleation and Growth of Al-Si-Fe-Mn Intermetallics in Model Aluminium Alloys
Investigating the Castability of Recycling AZ91 Machining Chips Through Shape Casting
Investigation of Al6(Fe, Mn) Intermetallics Formation on AA8006 Aluminum Alloy Produced by Twin-Roll Casting at Different Solidification Conditions
Investigation of the Effect of Lacquered and Delacquered Scrap on Casting Impurities for Recycling Efficiency
Liquid Composition Analysis of Wrought Aluminum Alloys Using Laser-Induced Breakdown Spectroscopy (LIBS) for Industrial Furnace Applications
Modeling and Simulation of Cold Hearth Continuous Casting of Titanium Alloys
On the Influence of Oxide Layer Formation and Alloying in the Mg Vapor Pressure for Ternary Dilute Al-Mg Alloys
Optimizing Solid and Liquid Loading Times in Aluminium Melting Furnaces: Enhancing Efficiency and Process Control with SmartMelt Technology
Oxidation of Aluminium Melts in Dry and Moist Atmospheres
Removal Efficiencies of Hydrogen and Inclusions in a Combined Filter with De-Gassing and CFF
Removal of Metallic Impurities from Aluminum Alloy Using Gravity Sedimentation Technique
Removal of Zn and Other Volatile Elements from Molten Al by Vacuum Refining
Review of Recent Catastrophic Molten Metal Explosions and Their Causes
Sedimentation of Inclusions In Melts of Aerospace Structural Aluminium Alloy Castings: A Sustainable Approach
Smart Sensors for Additive Manufacturing and Aluminum Foundry 4.0 Initiatives
The Effect of Nucleating Particle Agglomerates on Grain Refiner Efficiency of 7xxx Aluminium Alloys
The Relationship Between Casting Thickness and Surface Quality of 8079 Alloy Foils in Twin-Roll Casting
ThermaSiC Coating for Applications in Contact with Molten Aluminum
Tracking Primary Al3Ti and Al3Zr Phase Formation in Liquid Aluminum Alloys Using LIBS
Ultra-Short Process for Producing Pure Nickel Casting Strip

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