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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Advances in Materials Deposition by Cold Spray and Related Technologies
Presentation Title Enhancement of properties in nitrogen-based cold-sprayed Niobium deposits
Author(s) Solomen Teye Azu, Rajashekara Sarvesha, James R Caudill , Adolfo Blassino, Isaac Nault , Ibrahim S. Jawahir
On-Site Speaker (Planned) Rajashekara Sarvesha
Abstract Scope Cold spray using nitrogen as a carrier gas for structural applications has been challenging due to the high propensity for resultant porosity in the as-deposited state, especially in high-strength refractory metals like Nb. Even though helium as a carrier gas results in lower porosity, the scarcity of helium has motivated a continuous effort toward obtaining enhanced properties in nitrogen-sprayed deposits. This study evaluates the viability of a hybrid manufacturing process through severe plastic deformation (SPD) and cold spray to achieve properties comparable to that of helium-based cold spray deposition. Detailed analyses of the mechanical and microstructure characteristics at multiple length scales were conducted to assess the effects of SPD on the deposit. Additionally, the impact of residual stresses generated during the SPD process on deposit characteristics was examined. The multi-scale mechanical properties of the hybrid SPD nitrogen-sprayed deposits were then compared to those of helium-sprayed deposits.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advances in Toolpath Planning for Cold Spray Additive
Bonding and Microstructure of Single Particle Impacts: a 3D Investigation
Breaking Through Traditional Boundaries: Cold Spray Deposition of ‘Brittle’ Ceramics
Cold-spray welding and direction for future optimization
Cold Spray Bonding Improvements of SS316 using Copper Additions
Cold Spray Materials Deposition Technology for Nuclear Energy Systems
Cold spray, HVOF, and plasma spray of eutectic high entropy alloys
Comparison of Recycled Battlefield Titanium Scrap vs. Virgin Titanium Feedstock Powder for Cold Spray Consolidation
Correlative microstructure and mechanical property investigation of aluminum cold sprayed coating on magnesium substrate
Developing Hydrophilic Teflon via Cold Spray
Effect of Turbulence on Particle Dynamics of Cold Spray Systems
Enhancement of properties in nitrogen-based cold-sprayed Niobium deposits
Evaluation of Additively Manufactured Nd-Fe-B and Bi-Te via Tailored-Feedstock Low Pressure Cold Spray
Fatigue Resistance of Aluminum Alloy Components Repaired Using Cold Spray
Functionally Graded Al/SiC Composite Prepared by Cold Spray Deposition for Energy Absorption Applications
Impact-Bonding of Dissimilar Materials Studied Using Laser-Induced Particle Impact Testing
In-situ Heat Treatment with Laser Assisted Cold Spray: Modeling and Experiments
Investigation of dynamic contact and adhesion mechanism between zinc cold spray particles and AZ91 substrate using SPH method
Microstructure and Multi-scale Mechanical Properties of As-deposited and Heat-treated Cold-Sprayed Scalmalloy-Al7075 Deposits
Novel Processing of High Temperature Materials with Multi-phase Cold Spray
Oil and Gas Pipelines Repair by High Pressure Cold Spray Technology
Overcoming Qualification Challenges with Cold Spray Repairs for Aerospace Applications
Powder Surface Conditions in Cold Spray: What Single Particle Impact Studies Teach Us
Properties of As-Sprayed and Thermally Processed Cold Spray Deposited Materials Using Multiple Gas Compositions
Shot Peening Assisted Cold Spray - Enabling 'Helium Performance' with Nitrogen
The accumulation of single-particle impacts: statistical connections between impact parameters, coating flaws and microstructure evolution in cold spray
Understanding Cr Cold Spray Coating Deposition on Zr-alloy Substrate
Understanding the Effect of Feedstock Microstructure on Mechanical Performance of AA7075 Cold Spray Material

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