About this Abstract |
Meeting |
MS&T24: Materials Science & Technology
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Symposium
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Additive Manufacturing of Titanium-based Materials: Processing, Microstructure and Material Properties
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Presentation Title |
Effect of Recycled Swarf and Spherical Ti-6Al-4V Feedstocks on Laser Directed Energy Deposition Additive Manufacturing |
Author(s) |
Marwan Haddad, Jianyue Zhang, Alan Luo, Sarah Wolff |
On-Site Speaker (Planned) |
Marwan Haddad |
Abstract Scope |
Feedstock from locally-sourced, recycled Ti-6Al-4V (Ti64) swarf is a low-cost alternative to atomized powder and encourages circular additive manufacturing. This study investigates the feasibility of Ti64 swarf as feedstock for laser directed energy deposition (L-DED) additive manufacturing. Ti64 swarf was recycled and ball-milled into irregular-shaped powder and compared to spherical plasma-atomized powder in powder flow, melt flow, and resulting microstructure. In situ monitoring showed that plasma-atomized powder had laminar flow during deposition and that ball-milled swarf powder had turbulent flow. Plasma-atomized powder had steady melt pool dynamics and acicular microstructure. Ball-milled swarf powder caused melt pool fluctuation and equiaxed microstructure. |