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Meeting MS&T24: Materials Science & Technology
Symposium Additive Manufacturing of Titanium-based Materials: Processing, Microstructure and Material Properties
Presentation Title Effect of Recycled Swarf and Spherical Ti-6Al-4V Feedstocks on Laser Directed Energy Deposition Additive Manufacturing
Author(s) Marwan Haddad, Jianyue Zhang, Alan Luo, Sarah Wolff
On-Site Speaker (Planned) Marwan Haddad
Abstract Scope Feedstock from locally-sourced, recycled Ti-6Al-4V (Ti64) swarf is a low-cost alternative to atomized powder and encourages circular additive manufacturing. This study investigates the feasibility of Ti64 swarf as feedstock for laser directed energy deposition (L-DED) additive manufacturing. Ti64 swarf was recycled and ball-milled into irregular-shaped powder and compared to spherical plasma-atomized powder in powder flow, melt flow, and resulting microstructure. In situ monitoring showed that plasma-atomized powder had laminar flow during deposition and that ball-milled swarf powder had turbulent flow. Plasma-atomized powder had steady melt pool dynamics and acicular microstructure. Ball-milled swarf powder caused melt pool fluctuation and equiaxed microstructure.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Novel Direct Reduction and Alloying (DRA) Process for Making Titanium and Titanium Alloy Powder
Additive Manufacturing of Titanium Loop Heat Pipe for Thermal Management of Spaceflight
Atomic Layer Deposition (ALD) for Improved Ti64 Feedstocks for Laser Powder Bed Fusion Processes
Effect of Heat Treatment on Laser Powder Bed Fusion Ti-6Al-4V
Effect of Nitrogen Environment In-Situ Laser Remelting Over the Corrosion and Wear Behaviour of Additive Manufactured Ti6Al4V
Effect of Recycled Swarf and Spherical Ti-6Al-4V Feedstocks on Laser Directed Energy Deposition Additive Manufacturing
Effects of Thermal Conditions and Post-Processing Heat Treatments on Microstructure-Property Relationships of Ti-6Al-4V Fabricated via Laser Powder Bed Fusion
Influence of Building Direction on Microstructure Evolution and Mechanical Behaviour of Additive Manufactured Ti-6Al-4V alloy
Machine Learning Enabled Discovery of New L-PBF Processing Domains for Ti-6Al-4V
Nanostructures in the Direct Energy Deposited Ti-5Al-5Mo-5V-3Cr Alloy
Refining the Fatigue-Based Process Window for LPBF Ti64 and Exploring Defect Distributions
Revealing Solidification Conditions during Laser Powder Bed Fusion of Ti-6Al-4V from EBSD
Ti-6Al-4V Microstructure Outcomes and Effects in PBF-LB Fatigue Samples Across Varied Laser Power and Velocity
Variations Across Length Scales in Additively Manufactured Ti-6Al-4V Parts: Challenges to Repeatability and Reproducibility

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