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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing and Innovative Powder/Wire Processing of Multifunctional Materials
Presentation Title Microstructure of Pure Copper Using Material Extrusion Additive Manufacturing (MEX) Process and Its Mechanical and Electrical Conductivity Properties
Author(s) Na Yoon Yee, So-Yeon Park, Michelle Baek, Kee-Ahn Lee
On-Site Speaker (Planned) Na Yoon Yee
Abstract Scope In the case of copper, the application of additive manufacturing technologies (AM) such as PBF and DED is limited, and sintering-based AM has recently been investigated. In this study, pure copper was fabricated by material extrusion additive manufacturing (MEX) process and its mechanical and electrical conductivity properties were evaluated. The as-sintered copper exhibited an internal density of more than 99.02% and an average grain size that varied with height. Tensile tests showed a yield strength of 74.79 MPa and a tensile strength of 200.16 MPa. Elongation varied with building height, ranging from 49.70% to 57.96% and increasing towards the bottom. Impact testing showed a toughness of 40.40 J/cm2, similar to or slightly lower than the casting (41.60 J/cm2). The electrical conductivity was 44.83 MS/m, which was superior to other laser-AM parts. In addition, we discussed the way to improve various properties by introducing post-processing such as hot isostatic pressing.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Copper / Nickel / Cobalt, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

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Additive Manufacturing of Equiatomic Fe-Co Alloy Using Wire and Arc Based Directed Energy Process
Additive Manufacturing of Ni-Ti-Hf Shape Memory Alloys
Al Alloys with Low Coefficient of Thermal Expansion Produced by Laser Powder Bed Fusion
Analyzing Production Cost and Powder Quality of Additive Manufacturing Feedstock Made Through Ultrasonic Atomization
Binder Jet Powder-Based 3D Printing of 17-4 Stainless Steel with Comprehensive Property Characterization
Binder Jet Printing and Sintering of Ni-Mn-Ga Magnetic Shape Memory Alloy Foams with Increased Porosity Through Powder Space-Holders
Characterizing Flowability and Printability of Water Atomized Powders for Laser Powder Bed Fusion Additive Manufacturing
Composition Tailoring for Avoidance of Crack-Inducing Liquid Miscibility Gap in Inconel 718 and GRCop-42 Joints
Cracking of Fe-xSi Alloys During Selective Laser Melting
Damage Tolerance in Heterogeneous Carbide Ceramics Produced via Multi-Material Additive Manufacturing
Development of an Environmentally Friendly and Low-Cost Binder for 17-4PH Metal Part Printing via Fused Deposition Modeling
Directed Energy Deposition of Heterostructed Steels for Optimal Mechanical Properties
Effect of Interpass Cooling Temperature on Microstructure and Mechanical Properties by WAAM Process Using Steel Wire
Effects of Processing Parameters on Joining Strength of 316L-Cu Interface in Multi-Materials Laser Powder Bed Fusion
Electropolishing of NiTi Cardiovascular Stents Produced via Laser Powder Bed Fusion Technique
Elucidating Laser Processing-Property Relationship in Aluminum Nitride Towards Laser Powder Bed Fusion
Enhanced Cryogenic Tensile Properties of Additive Manufacturing STS316L Steel Using Nano-Oxide Dispersion of Reusable Powder
Fabrication and Characterization of Aluminum-Copper Functionally Graded Materials Using Wire Arc Additive Manufacturing
Fabrication of Customized Ti6Al4V Implants by Extrusion 3D Printing
Fabrication of Heterogenous Steel Alloy Using Multi-Wire Arc Additive Manufacturing
From Rotational to Translational and Interlocking Particle Rearrangement: Exploring Binder Jet Printing of Controlled Irregular-Shaped and Fully-Dense Copper Powder
Heterogenic Interface Stability of Multiple Alloy Systems by Additive Manufacturing and Sintering Process
Impact of Magnetic, Atomic and Microstructural Ordering on the Magnetocaloric Performance of Powdered NiCoMnSn Metamagnetic Shape Memory Ribbons
In Situ Synchrotron Imaging of Ni-Mn-Ga During Laser Powder Bed Fusion
Influence of Annealing on Enhancing Soft Magnetic Properties in Laser Powder Bed Fusion Processed Hiperco (Fe-49Co-2V)
Innovative Additive Manufacturing of MOF-Based, Bulk Metallic Hydrides for Advanced Fission Power Systems
Innovative Use of Glass Waste and Additives for Additive Manufacturing of Ceramic Bricks
Integrated Mechanical Working Assisted Directed Energy Deposition Process: Improving Structural Integrity by Modifying Microstructure in Iron-Based Shape Memory Alloy
Isothermal Oxidation of Ni-Mn-Ga Magnetic Shape Memory Alloys and Its Application to Sintering Atmosphere
Laser Powder Bed Fusion (L-PBF) of NiTi Shape Memory Alloys: Effect of Deposition Parameters and Rescanning on the Microstructure, Texture, and Thermomechanical Behavior
LPBF Consolidation of Precipitate Strengthened Fe-18Ni-9Co-5Mo-1Ti Alloy Through the Use of Elemental Powders on the Fly Versus the Use of Pre-Alloyed Powder
Manufacturing of Spherical Maraging Steel Powders for Additive Manufacturing Using by Waste Precision Mold
Manufacturing of Spherical Molybdenum Powder for Additive Techniques Using Plasma Atomization
Mechanical and Magnetostrictive Properties of Additively Manufactured Fe81Al19 Rods
Mechanistic Insights into Ultrasonic Atomization and Grain Refinement Via Cavitation-Induced Shock Waves
Melt Mixing and Element Vaporization During Laser Powder Directed Energy Deposition
Micro-Alloying of Shape Memory Alloys at the Melt Pool of Laser Powder Bed Fusion to Control the Transformation Temperatures
Microstructure and Properties of Functional Materials Obtained by Selective Laser Melting
Microstructure of Pure Copper Using Material Extrusion Additive Manufacturing (MEX) Process and Its Mechanical and Electrical Conductivity Properties
Modeling Electrospray of Water and Liquid Metals
Multi-Material AM of Shape Memory Alloys for Tunable Mechanical Responses
On the Relevance of Nanoparticle Design for the Additive Manufacturing of Magnetoactive (Multi)Functional Materials
Optimizing DED Printing of Nickel-Silicon-Based Alloys Using Functionally Graded Inconel 625 Base Layers
Physics-Based Approach to Optimize Powder Bed Fusion (PBF) Additive Manufacturing of Cu and Cu-CNT
Powder-Blown Laser-Based Directed Energy Deposition of Ni-Mn-Ga Magnetic Shape Memory Alloy
Powder Flow Characterization with the Powder Spreading Testbed (PST)
Production and Characterization of Cu-Ti-Ni Alloy Powders
Real-Time Pore Dynamics During Additive Manufacturing of Oxidized Powders Using Correlative X-Ray and Optical Imaging
Sinter-Based Additive Manufacturing of Titanium
Small-Scale Multi-Material Additive Manufacturing Using Micron-Sized Wire-Fed Electron Beam Deposition
Sustainable Production of 5.xxx Aluminum Alloy Powders Via Inert Gas Atomization
Tailoring Microstructure for 2 GPa Class AISI D2 Tool Steel by Material Extrusion Additive Manufacturing (MEX)
Tailoring the Transition Microstructure of Bimetallic Builds Via Additive Manufacturing with High-Intensity Ultrasound
Unravelling Particle-Melt Pool Impact Dynamics and In-Flight Laser-Powder Stream Interaction in Laser Directed Energy Deposition Process

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