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Meeting MS&T24: Materials Science & Technology
Symposium Computational Materials for Qualification and Certification
Presentation Title A Computational Multiscale Approach for Predicting Macroscale Elastic Properties and Failure Initiation in Phenolic Impregnated Carbon Ablator
Author(s) Adnan Taqi, Matthew Beck
On-Site Speaker (Planned) Adnan Taqi
Abstract Scope This study extends a computational approach, originally developed for predicting linear elastic properties of nano-porous materials, to estimate probability of failure initiation sites in Phenolic Impregnated Carbon Ablator (PICA), which consists of carbon fibers preforms reinforcements infused with a porous phenolic resin matrix. PICA has desirable thermal insulation and mechanical properties suited for thermal protection systems in aerospace applications. Accurately predicting the material properties and mechanically weak points of PICA, essential for safety and performance, is a challenging task as it depends upon its microscopic features like random fiber size, orientation and distribution, and PICA porosity. We address this by stochastically generating 3D Representative Volume Elements (RVEs) to capture important microstructural features and performing virtual experiments on RVEs using Finite Element Method to estimate the macroscopic linear elastic properties and strain maps, used to predict the probability of weak regions, which will help in minimizing vulnerabilities during design of TPS.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Computational Multiscale Approach for Predicting Macroscale Elastic Properties and Failure Initiation in Phenolic Impregnated Carbon Ablator
A Framework for Assessing Simulation Maturity
Additive Manufacturing Porosity Estimation Using Multiple Nondestructive Evaluation Techniques
America Makes Efforts in Advanced Qualification Methods for AM
Assessing the Impact of Melt Pool Geometry Variability on Lack-of-Fusion Porosity and Fatigue Life in Powder Bed Fusion - Laser Beam Ti-6Al-4V
Computational Framework for Spatially-Dependent Melt Pool and Microstructure Simulations of Additively Manufactured Material
Computational Investigation on the Combined Effect of Pore Attributes on Strain Concentrators in Metal Additively Manufactured Materials
Computational Materials for Qualification and Certification Steering Group and Community Vision Roadmap
Computational Tools for Advancing Materials Maturity in Additive Manufacturing
Convolution-Based Numerical Solutions of Transient Temperature Fields during Powder Bed Fusion Additive Manufacturing: Theory, Accuracy, and Computational Cost
Correlations of Additive Manufacturing Model-Based Process Metrics With Spatter-Induced Porosity in the Powder Bed Fusion-Laser Beam/Metallic Process
Data-Driven Process Uncertainty Analysis of Stochastic Lack-of-Fusion in Laser Powder Bed Fusion
Development of Computational Materials Workflows for Additively Manufactured Metallic Materials to Enable Accelerated Prediction of Fatigue Performance
Durability and Damage Tolerance of Powder-Bed Fusion Ti-6Al-4V: Current Results and Modeling Needs
Efficient Sensitivity and Uncertainty Analysis of a Laser Powder Bed Fusion Thermal Model Built Using HYPAD-FEM
Enabling Rapid Aerospace Component Qualification and Certification: Integrated Model-Based Material Definitions in Additive Manufacturing
Fast, Cheap & In Control: Application of Surrogate Models to Explore Microstructure-Properties Relationships for AM-Based Materials
GO-MELT: GPU-Optimized Multilevel Execution of LPBF Thermal Simulations
Industry's Vision for the Use of Computational Materials Tools in Qualification and Certification
Lessons Learned Calibration and Validation of Process Models for Laser Powder Bed Fusion Additive Manufacturing
Machine Learning Enabled Parametrically Upscaled Constitutive Models for Fatigue Simulations: A Data-Driven Multiscale Modeling Approach
Materials Data for Validation and Verification of Mechanical Performance: Outcomes and Future Perspectives from the AM Benchmark Series
Physics-Based Modeling of Ti-6Al-4V Phase Transformations for PBF-LB Temperature Histories
Process Sensitivity of Laser Powder Bed Fusion of IN718 to Composition Variation
Quantification of Microstructure-Induced Uncertainty in Fatigue Nucleation in Polycrystalline Materials
Quantifying Microstructure Evolution of LPBF Ni-Alloy Under High Temperatures Exposure Through Computer Vision
QUASAR – Assessment of the State of the Art and Gaps for AM of Fracture Critical Components
Review of Past and Future Impacts of the Additive Manufacturing Benchmark Test Series (AM Bench)
Scientific AI for Automated Validation and Certification
Towards a Digital Twin for Qualification and Certification of Metals Additive Manufacturing
Towards a Probabilitic Model for the Assessment of Gas Turbine Components
Transitioning from Basic Research to Industrial Applications for Metal AM Components
Uncertainty Quantification and Sensitivity Analysis in Process-Structure-Property Simulations for Laser Powder Bed Fusion Additive Manufacturing
Uncertainty Quantification in Process-Structure-Property Dynamics of IN718
Using Unsupervised Learning to Cluster Fatigue Life Based on Ti64 Fatigue Fracture Surface Characteristics

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