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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Solid-state Processing and Manufacturing for Extreme Environment Applications: Integrating Insights and Innovations
Presentation Title Dissimilar metal joint by hot isostatic pressing (HIP) – design, optimization, and properties
Author(s) Evan Alexander McDermott, Chenglu Tang, Victor Samarov, Xiaoyuan Lou
On-Site Speaker (Planned) Evan Alexander McDermott
Abstract Scope We conducted a comprehensive study to develop hot isostatic pressing (HIP) technology to join SA508 ferritic low alloy steel to 316L austenitic stainless steel. The mission is to simplify the dissimilar metal welds that are traditionally made by complex arc-welding configuration and integrate it into a powder metallurgy-HIP process to construct multi-material nuclear structural components. Several HIP joint configurations are designed and evaluated, including direct transition, functionally-graded transition, and Ni alloy transition. Two main metallurgical issues impact the fracture toughness. Intergranular carbide formation is always present across dissimilar metal interface due to inter-diffusion between high-carbon low alloy steel to low-carbon austenitic alloys. Prior particle boundary (PPB) oxides, at very low level, can also affect the HIP consolidation of Ni alloy transition. Innovative HIP joint configurations and a vacuum annealing powder de-oxygenation process were developed for these metallurgical issues. The process-structure-property relationship of HIP dissimilar metal joining will be discussed.
Proceedings Inclusion? Planned:
Keywords Joining, Powder Materials,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Hybrid Additive and Field-Assisted Sintering Process for Novel Refractory Metal Compact Heat Exchanger Manufacturing
A new route for fabricating oxide dispersion strengthened (ODS) alloy cladding with friction extrusion and pilgering
Additive Friction Stir Deposition of a Tantalum-Tungsten Refractory Alloy
Cold Spray Coating Technology to Enhance Accident Tolerance of Control Rods in LWRs
Considerations in Process Related Microstructural Evolution?
Dissimilar metal joint by hot isostatic pressing (HIP) – design, optimization, and properties
High Strength and Wear Resistance Al-TiB2 Composite Fabricated via Friction Consolidation
ICME-based Modeling and Design of Cermet Composite for Extreme Environment Applications
Ion Irradiation Effects on High Entropy Alloy and Additively Manufactured Materials
Laser welding effects on microstructure and mechanical properties on oxide dispersion strengthened steel MA956
Material Needs for Deployment of Advanced Reactors
Multiscale and Multiphysics Computational Framework for Shear-Assisted Processing and Extrusion (ShAPE) of Nuclear Cladding Materials
Near Net Shape PM HIP Technology of Large Parts for Critical Applications
Numerical analysis of microstructure evolution in Additive Friction Stir Deposition using smoothed particle hydrodynamics
On the development of SolidStir®-extrusion for consolidation and extrusion of advanced nuclear materials
Performance of Cold Spray Cr Coatings on Zr-alloy Fuel Cladding
Radiation Shielding and Neutron Capture Mechanisms in Friction Stir Processed Aluminum-Boron Nitride Nanocomposite
Solid Phase Processing of High Temperature Materials for Extreme Environments
The Use of Powder Injection Molding for the Fabrication of Oxygen-Sensitive Advanced Nuclear Fuels

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