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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Recycling and Sustainability in Cast Shop Technology: Joint Session with REWAS 2025
Presentation Title Multifrequency Ultrasonic Treatment of Aluminum Alloys for Microstructural Modification
Author(s) Raquel Fierro Jaime, Hélder Puga, Miodrag Prokic, Martijn Vos, Diran Apelian
On-Site Speaker (Planned) Raquel Fierro Jaime
Abstract Scope Ultrasonic Treatment (UST) is a novel and nascent liquid processing method with potential as a sustainable casting technology for use in the treatment and refinement of scrap and downcycled aluminum alloy systems. UST is the application of ultrasonic energy into a liquid metal which induces modification and refinement in the solidified microstructure. The two frequency modalities through which UST is imparted into the liquid metal, i.e.- fixed frequency and multifrequency, dictate the effectiveness of treatment. Applying a multifrequency ultrasonic wave increases the efficiency, intensity, and depth of treatment. Downcycled and scrap aluminum alloys contain an increased presence of detrimental intermetallic phases whose morphologies have a negative impact on mechanical performance, making them unfit for cast products. Multifrequency UST demonstrates the ability to modify the intermetallic phases, thus altering composition and/or morphology. Changes to intermetallic phases in both a model alloy system and in A380 will be presented and discussed.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Process Technology, Sustainability

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A modeling methodology of new combustion technologies for aluminum remelting furnaces
Achieving High Impurity Tolerance in Recycled Aluminum Alloy through Solid Phase Processing
An Alternative Route to Upcycling Low Value Post Consumer Al Scrap (Twitch) Without Sortation
Decarbonization and sustainability of secondary melting furnaces.
Development of Aluminum Chips Recycling Process for Recovery Rates and Corrosion Resistance of A380 AlloyResistance of Al-Si-Cu Alloy
Electrolytic purification of aluminum scrap in NaCl-KCl-Na3AlF6 molten salt system
Energy Efficiency and Clean Energy Usage in Aluminium Cast House Equipment
Enhancing Secondary Aluminium Supply: Optimising Urban Mining through System Dynamics Modelling
How to Tackle Aluminium Product Carbon Footprint Reduction: Constellium Views For Aluminium Casthouses
Multifrequency Ultrasonic Treatment of Aluminum Alloys for Microstructural Modification
Net Zero in Smart Foundries: Green Sand Moulding Environmental Impact Lifecycle Assessment
Reduction of impurity elements from casting alloy scrap by fractional crystallization process
The impact of different fuel and oxidizer compositions on melt quality in secondary aluminum melting processes.

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