| About this Abstract |
| Meeting |
13th International Conference on the Technology of Plasticity (ICTP 2021)
|
| Symposium
|
13th International Conference on the Technology of Plasticity (ICTP 2021)
|
| Presentation Title |
Influence of Shear Cutting Process Parameters on the Residual Stress State and the Fatigue Strength of Gears |
| Author(s) |
Daniel Mueller, Jens Stahl, Isabella Pätzold, Roland Golle, Thomas Tobie, Wolfram Volk, Karsten Stahl |
| On-Site Speaker (Planned) |
Daniel Mueller |
| Abstract Scope |
Shear cutting is used for manufacturing parts ranging from e.g. washers to complex gears. The latter are typically subjected to cyclic loading and fail foremost due to fatigue damages. In this paper, the influence of the process parameters on the residual stress state and the resulting bending fatigue strength are addressed. To simulate the bending stress occurring in the tooth root, C-shaped specimens were manufactured by different blanking processes. The die-clearance and punch and die edge radii were varied with these blanking techniques. After measuring the cut-surface geometry, the hardness distribution and the surface roughness, the fatigue strength was determined in a pulsating test rig. By carrying out residual stress measurements using x-ray diffraction and simulating the material flow behavior using the Finite-Element-Method, basic mechanisms, which are influencing the residual stress state and the resulting bending fatigue strength, were identified and will be presented and discussed in the paper. |
| Proceedings Inclusion? |
Definite: At-meeting proceedings |