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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Accelerated Discovery and Insertion of Next Generation Structural Materials
Presentation Title Characterization of Low-Cost, High-Strength, Printable Al-Alloys for Room and High-Temperature Applications
Author(s) Benjamin M. Glaser, S. Mohadeseh Taheri-Mousavi
On-Site Speaker (Planned) Benjamin M. Glaser
Abstract Scope Printable Al-alloys are in high demand for structural applications in automotive and aerospace industries due to their high strength-to-density ratio. These alloys can be tailored for use at room temperature in housing and brackets, and high-temperature in intake fans and engine pistons. We recently explored and experimentally validated a design pathway for a record high-strength Al-alloy by exploiting metastable ternary phases. At room temperature, these phases impart high strengthening, and transform into nanometer scale, high-temperature stable L12 precipitates to exhibit high-temperature strengthening. CALPHAD-based ICME techniques and Bayesian optimization were used to adapt these designs for high demand industries, i.e. considering elemental costs and sustainability metrics in the design. We identified Al-Ni-Er-Zr-Y as a promising alloy family for both applications. Candidate alloys were experimentally validated by performing characterization via SEM and TEM and tested for hardness and tensile strength.
Proceedings Inclusion? Planned:
Keywords Characterization, Aluminum, ICME

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Accelerated Development of Co-Based Superalloys for High Temperature Applications
Accelerated Testing to Understand the Long-Term Performance of High Temperature Materials
Analysis and Optimization of New Composition Standards for High-Strength Conductive Cu-Ni-Co-Si Alloys
Boeing Baseline Delta Qualification Program
Characterization of Low-Cost, High-Strength, Printable Al-Alloys for Room and High-Temperature Applications
Combinatorial Investigation of Amorphous/Nanocrystalline Stability in Ferritic Alloys
Combinatorial Synthesis and High Throughput, High Temperature Mechanical Characterization of Refractory Alloys
High Throughput Mechanical Testing with Multi-Gage and Topology Optimized Specimens
High Throughput Quantification of Recrystallization Parameters for Alloy Development
High Velocity (HiVe) Joining: A Novel Process to Join Similar/Dissimilar Alloys
Integrating Experimental Data into Dynamic Artificial Intelligence/Machine (AI/ML) Learning Workflows
Microstructure and Mechanical Properties of ECAP Processed High Mn Steel Testing at 298 K and 77 K
Modeling of Microstructural Effects on Mechanical Properties of High Entropy Alloys at Mesoscale
Predicting Chemistry-Dependent Mechanical Behavior in High-Entropy Alloys: Iterative Design Insights from the BIRDSHOT Center Using Data-Driven and Generative Models
Streamlined Correlation of Microstructure-Mechanical Property Relationships in Laser Clad Steels
Structural, Mechanical and Electronic Properties of BCC Refractory Binary Alloys
Tuning Chemistry for Precipitation Strengthening of Al Alloys

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