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Meeting MS&T24: Materials Science & Technology
Symposium Additive Manufacturing: Microstructure, Defects, and Properties
Presentation Title Plastic Deformation Variation Along the Building Direction During Directed Energy Deposition of 316L Stainless Steel
Author(s) Zhe Cai, Da Guo, Kun Yan, Mark Callaghan, Dominik Daisenberger, Mark Chatterton, Jiadong Chen, Andrew Wisbey, Wajira Mirihanage
On-Site Speaker (Planned) Zhe Cai
Abstract Scope Directed Energy Deposition (DED) is used to fabricate components from metal powders. Thermal changes during DED fabrication, results in processed-induced formation of heterogeneous microstructures and subsequent mechanical properties effects, development of residual stresses and plastic deformation. Research has primarily focused on cube-shaped samples, overlooking thinner geometry builds (less than 2.5 mm in thickness) and studies quantifying variations in the level of plastic deformation at different build heights in the deposited layers are limited. In this study, a thin plate was fabricated through DED using 316L stainless steel powders. Synchrotron X-ray diffraction was used to evaluate the development of residual stresses, demonstrating fluctuations along the building direction of the sample. Electron backscattered diffraction was employed to characterise the microstructural development, evaluating changes in plastic deformation levels. A relationship was determined between residual stresses, the levels of plastic deformation and changes in thermal conditions, across different heights of the deposition layers.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-10: Effects of Scanning Speed on the Shape Memory Properties of Additively Manufactured Ni-rich NiTiHf
A-12: Structure-Property Correlation and Defect Evaluation of Graphene Reinforced Aluminium Composites Fabricated via Laser Powder Bed Fusion
A Mechanistic Explanation for Shrinkage Porosity in Laser Powder Bed Fusion Alloy 718
A Novel Approach to Combinatorial Studies Using an Orthogonal Ti-Cr Gradient
A Novel Approach to Develop a Shorter Heat Treatment Under Hot Isostatic Pressure for Electron Beam Melted Alloy 718
Accounting for Material Heterogeneity and Anisotropy in Optical Profilometry-based Micro-Indentation Testing via Uncertainty Quantification
Additively Manufactured M300 Maraging Steel – Process Monitoring, Microstructure, and Performance Evaluation
Application of a Single Objective Optimization Algorithm on Residual Strain Extraction from Electron Backscatter Diffraction Patterns
Characterizing Flowability of Water Atomized Powders for Laser Powder Bed Fusion Additive Manufacturing
Dense and Crack-Free Pure Tungsten Manufactured by Electron Beam Powder Bed Fusion Using a Unique Spot Melting Strategy
EB-PBF of Pure Tungsten Components for High-Temperature Application: From Fabrication to Evaluation
Effects of Process Parameters on the Mechanical Behavior of Wire Arc Additively Manufactured (WAAM) AISI 316LSi.
Effects of Soot on Additively Manufactured Inconel 718
Efficient Improvement of High-Temperature Ductility in Selective Laser Melted Ni-Cr-Co Superalloy by Mg Microalloying and Optimized Heat Treatment
Exploring the Interplay between Surface Roughness, Porosity, and Processing Parameters for Additively Manufactured 316L Stainless Steel in Laser Powder Bed Fusion
Influence of Interface Design on the Cyclic Oxidation Behavior of SS316L/IN718 Functionally Graded Materials
Influence of Lack of Fusion Defects on Tensile Properties of Gas Metal Arc Directed Energy Deposition 316L and 316LSi
Influence of Post-Build Heat Treatment on Microstructure and Stress Corrosion Cracking (SCC) Performance of Additively Manufactured Cu-30Ni
Influence of Process Parameters on the Microstructure, Texture, and Mechanical Properties of LBPF Haynes 282
Investigating the Impact of Hot Isostatic Pressing Treatment on Microstructure Evolution and Mechanical Properties of Binder Jet-Processed AISI M2 Tool Steel
Investigation of Microstructure Changes of Wire Arc Additively Manufactured 316LSi In the As-deposited and Forged Conditions Using Double Cone Samples
Limits of Dispersoid Size and Number Density in ODS Alloys Fabricated with Laser Powder Bed Fusion
Microstructural and Wear Behaviour Studies of Laser Surface Cladding of Rockit®401 Powder on Al 1100 Substrate
Non-Destructive 3D Structure Studies of Additive Manufactured Materials Using X-Ray Computed Tomography
Phase-Field Modeling of Sintering for Metal Additive Manufacturing
Phase Field Microelasticity Theory and Modeling of Dislocation Dynamics in an Elastically and Structurally Inhomogeneous Solid
Phase Stability of Additively Manufactured Multi-Principal Element Alloys in Irradiation Environments
Phase Stability of Dual-Phase CoCrFeNiTi High Entropy Alloys Synthesized via Laser-Directed Energy Deposition Under Heavy Ion Irradiation
Phase Stability of Laser Directed Energy Deposition Additive Manufactured Stainless Steels for Nuclear Applications
Plastic Deformation Variation Along the Building Direction During Directed Energy Deposition of 316L Stainless Steel
Probing the Balling Boundary in Laser Powder Bed Fusion: Are Single Bead Experiments Enough?
Progress Towards Crack-Free Ni-Based Superalloys Processed with Laser Powder Bed Fusion
Study of Microstructure and Mechanical Properties According to Cooling Effect of Wire Arc Additive Manufacturing Using Steel Wire
Tailoring of Thermal Expansion in an Aluminum Alloy Through the Addition of Ti-6Al-4V via Additive Manufacturing
The Effect of Scan Rotation Angle and Build Orientation-Induced Mechanical Anisotropy in Additive Manufacturing 316L Stainless Steel
Towards More Consistent Microstructures in Laser Powder Bed Fusion 17-4 PH Stainless Steel

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