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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Environmental Degradation of Additively Manufactured Materials
Presentation Title Corrosion Behavior of a Ni-Free Austenitic Stainless Steel Produced by Additive Manufacturing
Author(s) Sophia Isacco, Rahul Agrawal, Alex Helmer, Sean O'Brien, Sofia Antinozzi, Andrzej Wojcieszynski, Rajeev K. Gupta
On-Site Speaker (Planned) Rajeev K. Gupta
Abstract Scope Ni-free austenitic stainless steels containing high amounts of Mn and N as austenite stabilizers were produced using laser powder bed fusion. X-ray diffraction, scanning electron microscopy, and energy-dispersive X-ray spectroscopy confirmed the austenitic structure and uniform distribution of alloying elements. The corrosion behavior was investigated using cyclic potentiodynamic polarization tests and electrochemical impedance spectroscopy. The corrosion resistance of the Ni-free austenitic stainless steels was compared with commonly used austenitic stainless steels, such as 316L. Despite the high Mn content, the Ni-free austenitic stainless steels exhibited significantly superior corrosion resistance compared to 316L. Additionally, X-ray photoelectron spectroscopy and transmission electron microscopy were performed to gain mechanistic insights.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Environmental Effects, Iron and Steel

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Ablation Characterization of a Novel Additively Manufactured AlCeMo Alloy
Accelerated Additive Manufacturing Synthesis, Testing, and Characterization of High-Temperature Alloys for High-Throughput Environmental Degradation Resistance
Accelerated Aging Scoping Study of Additively Manufactured Coupons (SAND2024-08415A)
Additive Manufacturing Technique to Achieve a Chemically Homogeneous Zinc/AA5456 Mixture to Arrest Corrosion Propagation
Corrosion Behavior of a Ni-Free Austenitic Stainless Steel Produced by Additive Manufacturing
Corrosion Fatigue Response of Laser Powder Bed Fused High Strength Steel
Corrosion Mechanisms of Additively Manufactured 316L Stainless Steels in Simulated Seawater
Effect of Microstructure Evolution on Hot Corrosion Resistance of P91&304 Graded Composition Transition Joint
Effect of Post-Processing Heat Treatments on the Stress Corrosion Cracking Behavior of Binder Jet Printed 17-4PH Stainless Steel
Evaluation of Environmentally Assisted Cracking on Wire Arc Additively Manufactured (WAAM) AISI 316LSi
Exceptional Localized Corrosion Resistance of Ni-Based Alloy 625 Processed by Directed Energy Deposition Additive Manufacturing in Concentrated Chloride Environments
High Temperature Oxidation of an ODS NiCr Additive Manufactured Alloy
High Temperature Oxidation of Ni-Based Superalloy 247 Processed by Electron Beam-Powder Bed Fusion Additive Manufacturing
Metal Dusting of Additively Manufactured Ni-Cu Alloys
Microstructural and Compositional Distribution Effects on LPBF CuNi Corrosion
Microstructure and Corrosion Behavior of a Friction Stir Additively Manufactured Al-Cr-Mn-Co-Zr I-Phase Alloy
Microstructure and Corrosion Behavior of Ni-Based Coating Alloy
On the Irradiation-Assisted Stress Corrosion Cracking of 316L Stainless Steel Made by Laser Additive Manufacturing
Oxidation of Al/Si-Coated Additive Manufactured 699XA Alloy
Spheroidization of Refractory Tungsten Metal Powder for Additive Manufacturing Using Inductively Coupled Thermal Plasma
Studying Microstructure and Stress Corrosion Cracking of an Additive Friction Stir Deposition Processed aa7075 Aluminum Alloy
The effect of Microstructure and Heat Treatment on the Oxidation Behavior of Additively Manufactured 316H Alloy
Understanding the Influence Processing on LPBF Cu-30Ni Corrosion in Flowing Chloride Environments
Understanding the Interplay Between Dislocation Slip, Hydrogen Clustering, GB Cavitation and Cracking in Hydrogen Embrittlement Through Atomistic-to-Mesoscale Simulations
Utilizing a Hot-Isostatic Pressing Controlling Pore Defect in Direct Energy Deposited CoCrNi Medium-Entropy Alloy and Its Mechanical Stability at Liquid Helium Temperature
Wear-Enhanced Corrosion of Compositionally Varying AM Stainless Steels

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