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Meeting MS&T24: Materials Science & Technology
Symposium Advanced Coatings for Wear and Corrosion Protection
Presentation Title Local Hot Corrosion of Aluminizing (NiAl) Coating Deposited by Vapor Phase Aluminizing (VPA) Process on 738LC, MAR 247 and CMSX4 Superalloys Substrates at 900 oC Under Na2SO4 Salt Deposit Films
Author(s) Ece Canan Karabastik, Batuhan Başbozkurt, Sercan Soyöz, Cevat Sarioglu
On-Site Speaker (Planned) Cevat Sarioglu
Abstract Scope In this work, NiAl aluminizing coatings were deposited by Vapor Phase Aluminizing (VPA) process on these superalloys substrates to improve cyclic and hot corrosion resistance. Hot corrosion tests of these alloys were performed under Na2SO4 salt deposit films at 900 oC up to 1008 hours. The characterization results of exposed surface and cross-section by OM, XRD and SEM indicated that the Al2O3 oxide layer formed at the beginning of exposure was attacked locally (resembling pitting corrosion attack) by salt deposits as early as 1 hour exposure regardless of substrate type. The local attacked regions were monitored with help of OM, XRD and SEM-EDS. After continuous alumina layer was destroyed locally completely as a pitting hot corrosion, salt deposits reached the bare NiAl coatings causing extensive hot corrosion of coating for all NiAl coated substrates. The hot corrosion mechanisms were reevaluated with respect to existing mechanisms reported in literature.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Review on Corrosion Inhibitors for Steel in Reinforced Concrete Structures
Anti-Scaling and Tribological Performance of Different Roughness DLC Coated and Uncoated Surfaces
Cr Diffusion Coatings for Improved Metal Dusting Resistance of Ni-Cu Alloys
H-1: Characterization of Microstructure and Thermal Cycle Stability of Tantalum/Steel Interfaces Manufactured by Explosive Welding
H-2: Corrosion Behavior of Fe-Based Metallic Glass Coatings Synthesized by Atmospheric Plasma Spraying: Optimisation of Heat Input and Coating Thickness
H-3: Electrodeposition Process Optimization by Response Surface Methodologies to Obtain High-Corrosion Resistant Zn-Ni Coatings
H-4: Experimental Observation of Corrosion Resistance on Mg-Alloys Using the Large Pulsed Electron Beam Irradiations
H-5: Insights into Structural Adhesive Corrosion Resistance Using DOE
H-6: Obtaining Wear-Resistant Chrome Coatings on Parts of Press Tooling Under Conditions of Self-Propagating High-Temperature Synthesis
H-7: Particle Size-Dependent Corrosion Behavior of Green Graphene for Use in Coatings for Carbon Steel Under the Principle of Safe Sequestration
H-8: Production of Wear-Resistant Chrome Coatings Using Composite Saturating Charges
Influence of Ethanol HVOF Process Parameters on the Residual Stress and Microstructure of the FeCrMoB Coating
Local Hot Corrosion of Aluminizing (NiAl) Coating Deposited by Vapor Phase Aluminizing (VPA) Process on 738LC, MAR 247 and CMSX4 Superalloys Substrates at 900 oC Under Na2SO4 Salt Deposit Films
Matrix Effects on Formation Dynamics and Properties of Thermal Sprayed Cemented Carbides
Novel Epoxy Composite Polymers for Potential Use as Corrosion-Resistant Coatings on Copper in a 3% NaCl Solution: Combining Experimental and Computational methodologies
Polymer Derived SiON Coating for Alleviating Chloride Induced Stress Corrosion Cracking of 304 Stainless Steel
Reverse Cladding – A Novel Approach to Fabricate Components with Integrated Surface Cladding
Temperature Dependent Morphological and Compositional Evolutions of the Water Vapor Induced Oxides in a Fe-Ni-Cr-Si-Mn-Nb Alloy

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