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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Validation of Computational Tools - Industrial Perspectives
Presentation Title The Role of Process Variability within ICME Tool Development for Aerospace Turbine Applications
Author(s) Nicholas Krutz, Chen Shen
On-Site Speaker (Planned) Nicholas Krutz
Abstract Scope Progress and challenges in understanding the role of process variability during validation of an ICME workflow for sub-solvus nickel superalloys is present and discussed. A method is developed that considers the cumulative effect of process variability on property predictions by treating primary processing steps stochastically. Within this approach, microstructural features such as grain size and gamma prime size are treated as stochastic, distribution-based quantities that reflect the overall time and temperature process variation. These features are then used in a detailed simulation of a final quench and age heat treatment aimed at predicting the last stages of microstructural evolution and corresponding property outcomes. The process parameters of the workflow are adjusted systematically and a machine learning surrogate model is developed to provide a set of distribution-based property predictions. The relationship between process variation and the predicted property variation is also discussed.
Proceedings Inclusion? Planned:

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

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Development and Validation of Optimization Tool for Continuous Caster Operations Based on CFD Simulations
Finite Element Simulation of Edge and Crack Evolution in Thin Slab Rolling Process
Fluid Dynamics Characterization of a Novel Bifurcated Sumerged Entry Nozzle for Thin Slab Mold in Steel Continuous Casting Process by Mathematical Simulation
Fluidodynamic Analysis In The Continuous Casting Mold For Conventional Slab And Inside The Submerged Entry Nozzle (Sen) Using Mathematical Simulation.
High-Speed Switched Reluctance Motor for Sustainable Crushing Operation through Cone Crusher
Microstructure-Informed Multiscale Structural Analysis and Design Software for Additively Manufactured Metal Alloys
Modeling of Microstructure Evolution during Multi-Pass Hot-Rolling of 316L Stainless Steel
Multiphase Flow, Particle Transport and Capture During a Ladle Exchange in Steel Continuous Casting
Numerical Simulation and Experimental Validation of the Vacuum Arc Remelting Process
Process modeling for predicting micro-structure and properties of investment cast Ni based super alloy
The Evolution of ICME in the Aerospace Industry: Past, Present, and Future
The Role of Process Variability within ICME Tool Development for Aerospace Turbine Applications
Tundish design optimization for inclusion cleanliness before continuous casting
Validation of Electro-slag Remelting Process Simulations for the production of commercial HAYNES® 282® Alloy Ingots
Validation of microstructure evolution and strength prediction models on two commercial gamma-prime strengthened Ni-base superalloys

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