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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Nano and Micro Additive Manufacturing
Presentation Title From 2D to 3D electrochemical microfabrication of Copper and Nickel based materials: Synthesis, microstructure and mechanical properties under extreme loading
Author(s) Killang Pratama, Patrik Schürch, Jakob Schwiedrzik, Manish Jain, Chunhua Tian, Rajaprakash Ramachandramoorthy , Wabe W. Koelmans , Johann Michler
On-Site Speaker (Planned) Johann Michler
Abstract Scope 3D printing of microscale parts by direct electrodeposition using a voxel-by-voxel printing technique is so far very challenging. Here, we show 3D additive-micromanufacturing (µAM) based on localized electrodeposition to fabricate Cu and Ni micro-pillars. A two-step approach that synthesizes a core-shell (Cu-Ni) structure is also shown, which combines high processing speed with excellent mechanical properties. For core-shell structures first 3D µAM fabricated the dog-bone shape of Cu micro-pillars. Second, these pillars were coated with hundreds of nanometers thick layer of nanocrystalline Ni by pulse-reverse electrodeposition. Finally, we demonstrate the stable and successful room temperature (RT) electro-chemical printing of Ni micro-architectures. By performing micropillar compression tests, the printed pillars exhibit a high compressive yield strength of 2.3 ± 0.1 GPa. Thus, by deposition of stronger, but less noble metals we show a new pathway to enhance the mechanical robustness of 3D-printed structures, opening up new applications where mechanical rigidity is essential.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Copper / Nickel / Cobalt,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3-dimensional electrocatalytic on-site oxygenation using aerosol jet printing for implanted cell therapies
Additive Manufacturing of Large-Scale Bulk and Architected Materials with Micro/Nano-Structural Control
Advances in High-throughput, Multimaterial, Micro and Nano Additive Manufacturing
Advancing Meniscus-Confined Electrodeposition Towards Higher Speed, Resolution, and Complexity in Small Scale Additive Manufacturing of Metals.
Agglomerate Formation and Flowability Analysis of Hybrid Feedstocks Containing Micron-sized Nanoporous Copper Powders and Nanoparticles for Laser Powder Bed Fusion Printing
Assessing local deformation, fracture and adhesion properties by multi-photon lithography test structures
Cellular Fluidics: Directing Flow of Liquids and Gases using Microarchitected Materials
Direct 3D Printing of Multi-metal Components via Drop-on-demand Molten Metal Jetting
Electrochemical 3D Printing of Sn Microstructures as Future Anodes for High-Power Lithium Ion Batteries
Elucidating the structure and energy absorption of holographically produced 3D nanoarchitected materials
Enhancing In-Situ Resource Utilization: Additive Manufacturing of Lunar Highlands Regolith with Graphene Nanoplatelets
Femtosecond laser direct writing of high entropy alloying nanoparticles for catalysis
From 2D to 3D electrochemical microfabrication of Copper and Nickel based materials: Synthesis, microstructure and mechanical properties under extreme loading
Mechanical and Microstructural Analysis of Aerosol Jet 3D Printed Gold Micropillars and Their Application in Brain Computer Interface
Mechanical Properties of Nanoporous Silver: Electrohydrodynmic-Redox Printing vs. PVD Sputtering
Microstructural and micro-mechanical characterization of isothermally heat-treated Al6061 cold spray deposits
Multi-Scale Mechanical Microscopy using High-speed Nanoindentation
Nanoscale additively manufactured oxides/metal nanocomposites with composition-dependent microstructure and strengths
Nanoscale Focused Electron and Ion Beam Induced Processing: Extending 3d Printing to the Nanoscale
Nanoscratch Testing: A Tool for Evaluating the Bonding Strength of Laser Cladding Coatings
Room Temperature Micro Cold Spray of Ceramic Thick Films
Spatial Polymer-Free 3D Nanoprinting of Advanced Materials Using Optical Force Brush and Two-Photon Decomposition Methods
Strength of Microparticle Impact-Induced Metallic Bonds
Ultrafast Bubble dynamics in metal additive manufacturing with operando nanoscale transmission x-ray microscopy
Ultrahigh Specific Strength by Bayesian Optimization of Lightweight Carbon Nanolattices

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