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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Cast Shop Technology
Presentation Title Towards the Efficient Recycling of Used Beverage Cans: Numerical Study and Experimental Validation
Author(s) Nikolaos Chamakos, Malamatenia Koklioti, Theofani Tzevelekou, Athanasia Flampouri, Ioannis Contopoulos, Alexandros Anestis, Grigorios Galeros, Epameinondas Xenos, Andreas Mavroudis
On-Site Speaker (Planned) Nikolaos Chamakos
Abstract Scope The need to maximize the efficiency in post-consumer aluminum scrap recycling processes is continuously rising in order to achieve sustainable industrial implementation of circular economy practices. The present work investigated the optimization of pre-heating process during the recycling of Used Beverage Cans (UBCs) in a multi-chamber furnace. In particular, aiming to predict the UBC temperature distribution during pre-heating, a numerical model of an industrial furnace was developed considering conduction, convection and radiation mechanisms for heat transfer. A laboratory electric resistance furnace was used to measure the UBC delacquering degree as a function of the temperature. The obtained correlation (Temperature – Delacquering Degree) was then incorporated into the numerical model rendering it a useful tool for evaluating the delacquering process. The model results were validated by industrial scale trials. Finally, the dependence of the UBC delacquering on various industrial-scale process parameters was examined.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Recycling and Secondary Recovery, Sustainability

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Cellular Automaton Model for Qualifying Current Grain Refiners and Prescribing Next-generation Grain Refiners for Aluminium Alloys
A Novel Green Melt Technology for Aluminum Alloys
Assessment of Separation and Agglomeration Tendency of Non-metallic Inclusions in an Electromagnetically Stirred Aluminum Melt
Automated Image Analysis of Metallurgical Grade Samples Reinforced with Machine Learning
Automated Metal Cleanliness Analyzer (AMCA): Digital Image Analysis Phase Differentiation and Benchmarking Against PoDFA-derived Cleanliness Data
CFD Modeling of Thin Sheet Product Using The Horizontal Single Belt Casting Method
Characterization of 8006 Aluminium Alloy Casted by TRC Technology with Steel-steel and Copper-copper Roll Pairs
Characterization of Low- and High Mg-containing Aluminum White Dross Using Deterministic Image Analysis of EPMA Scans
Counter Gravity Casting of Al Alloys: Microstructure and Properties
Defect Minimisation in Vacuum Assisted Plaster Mould Investment Casting through Simulation of High Value Aluminium Alloy Components
Designing a Safe Casthouse
Electromagnetic Priming of Filtration Systems: Pyrotek EM-DF
Hydrogen Absorption of Aluminum-magnesium Melts from Humid Atmospheres
Influence of Cryolite Content on the Thermal Properties and Coalescence Efficiency of NaCl-KCl Salt Flux
MagPump
Microalloying of Liquid Al-Mg Alloy Studied In-situ by Laser-induced Breakdown Spectroscopy
Modelling Contactless Ultrasound Treatment in a DC Casting Launder
Novel Methods for Roll Texturing: EDT and Sandblast Applications for Aluminum Twin Roll Cast and Cold Rolling
Numerical Analysis of Channel-type Segregations in DC Casting Aluminum Slab
Numerical and Experimental Investigation of Twin-roll Casting of Aluminum-lithium Strips
Operations Assisting and Predictive Maintenance Tools in Casthouses – Examples from AMAG Casting
Oxidation Study of Al-Mg Alloys in Furnace Atmospheres Using Hydrogen and Methane as Fuel
Recent Studies Using HR-TEM on the Fundamental Mechanism of Nucleation of α Aluminium on TiB2 in High Efficiency Grain Refiners
Recycling of Aluminium from Aluminium Food Tubes
Segregation Mechanisms and Their Effects on the Aluminium Flat Rolled Products (Sheet/Foil) Produced by Twin Roll Casting Tech
Stability of SiC and Al2O3 Reinforcement Particles in Thermomechanical Processed Direct Chill Cast 6xxx Al MMnCs
Tailoring the As-cast Microstructure of Twin-roll Cast AA3105 Alloy Produced by St/Cu Shell Pair
Towards the Efficient Recycling of Used Beverage Cans: Numerical Study and Experimental Validation
TRC Combi Box - A Compact Inline Melt Treatment Unit for Continuous Casting

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