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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Recycling and Sustainability in Cast Shop Technology: Joint Session with REWAS 2025
Presentation Title Classification of Automotive Aluminum Scrap into Cast and Wrought Alloys
Author(s) Shri Shankar, Carl Soderhjelm, Diran Apelian, Stuart Wiesner
On-Site Speaker (Planned) Shri Shankar
Abstract Scope As our consumption of aluminum continues to grow the demand to maximize the use of aluminum scrap grows proportionally. This includes using all aluminum scrap, especially low-quality scrap. Automotive aluminum scrap dubbed “Twitch” is a amalgamation of aluminum alloys that is melted and downcycled to low-value alloys. The complexity behind accurate and rapid sortation hinders the ability to readily sort Twitch and forces secondary smelters to melt the alloys together downcycling the scrap stream. The Advanced Casting Research Center (ACRC) is working towards upcycling Twitch to develop a high-value green aluminum alloy made from Twitch without utilizing sortation technologies. A quantitative study of Twitch DNA was conducted to understand the value in Twitch. This study looks at a sample batch of Twitch and the relationship between particle size, chemistry, and alloy type. The work conducted in this study offers an alternative form of classification for the alloys in Twitch.
Proceedings Inclusion? Planned: Light Metals
Keywords Recycling and Secondary Recovery,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Modeling Methodology of New Combustion Technologies for Aluminum Remelting Furnaces
A Risk-Based Approach to Qualification of Hydrogen as Fuel in Aluminum Casthouses
Achieving High Impurity Tolerance in Recycled Aluminum Alloy through Solid Phase Processing
Classification of Automotive Aluminum Scrap into Cast and Wrought Alloys
Development of Aluminum Chips Recycling Process for Recovery Rates and Corrosion Resistance of A380 Alloy
Electrolytic Purification of Aluminum Scrap in NaCl-KCl-Na3AlF6 Molten Salt System
Energy Efficiency and Clean Energy Usage in Aluminum Cast House Equipment
Enhancing Secondary Aluminum Supply: Optimizing Urban Mining through A Systems Thinking Approach
Environmental Impact Lifecycle Assessment of Green Sand Moulding in Foundries
Microstructure-Based Analysis of Bonding Mechanisms of Solid-State-Recycled Aluminum Chips for Sustainable Semi-Finished Products
Multifrequency Ultrasonic Treatment of Aluminum Alloys for Microstructural Modification
Oxy-Fuel Combustion: Impact of Hydrogen Combustion on Aluminum Melt Quality in Secondary Melting Processes

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