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Meeting MS&T24: Materials Science & Technology
Symposium Additive Manufacturing: Equipment, Instrumentation and In-Situ Process Monitoring
Presentation Title E-beam Spot Melt Process Mapping via High-Speed Two-Color Thermal Imaging
Author(s) Alexander J. Myers, William Frieden Templeton, Jonathan A. Malen, Sneha P. Narra, Jack L. Beuth
On-Site Speaker (Planned) Alexander J. Myers
Abstract Scope Due to its ability to produce high-speed beam deflection, electron beam powder bed fusion allows for a wider range of scan strategies. One such fill pattern, spot melting, fills regions of a layer with overlapping stationary melt pools. Within this fill pattern, a wide range of potential outcomes include cases where individual spots within a region solidify separately, islands of spots melt, solidifying together, or the entire region melts and solidifies. This talk will discuss some processing options within the spot melting parameter space and how exploration of those options is being aided by two-color thermal imaging. It is demonstrated that the two-color method can produce maps of surface temperatures obtained at both melt pool and area melting size scales ranging from roughly 100 microns to 5mm. Measured temperature fields are correlated with simulations to understand not only temperatures and cooling rates, but also fluid movement and solidified surface topology.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Low-Cost Laser Beam Profile Measurement Technique for High-Power Lasers Used in Metal Manufacturing Processes
Advancements in Microstructure Control in Additive Manufacturing through Operando X-ray Studies
Analysis of Thermal Profile in Continuous Casting Guide Rolls during Laser Cladding under Different Operating Conditions
E-beam Spot Melt Process Mapping via High-Speed Two-Color Thermal Imaging
Effect of In-Situ Heating and Post-Processing on the Microstructure and Mechanical Properties of IN718 Produced by LPBF
Electron Optical Imaging: A Versatile Process Monitoring Tool in Electron Beam Powder Bed Fusion
Fringe Projection In Situ Monitoring of L-PBF Process for Evaluating Part Health
High-Speed Spectral Sensing for Real-Time AM Process Monitoring and Control
Investigation of Gradient Alloy Composition Measurement with LIBS: Towards In Situ Composition Monitoring in Additive Manufacturing
Leveraging high-throughput X-ray imaging for a deeper understanding of Powder Bed Fusion and in a Adaptive Laser Power Control Methodology
Mechanistic Investigation of Powder Catchment Efficiency Through In-situ Monitoring in Laser Directed Energy Deposition
Melt Pool Thermal Imaging on Wire-Arc Additive Manufacturing Using the Two-Color Method with a Commercial Color Camera
Phase and Stress Manipulation via Operando Multispectral Infrared, Digital Image Correlation, and Neutron Diffraction
Process Informed Surface Topography Measurements for Thermal-Based Over Melting Prediction
Semantic Segmentation and Spreading Anomaly Identification of Binder Jet In-Situ Images
Using Photothermal Radiometry and Lock-In Thermography to Rapidly Screening Thermal Property and Characterizing Microstructure of Advanced and Additive Manufacturing Components

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