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Meeting MS&T24: Materials Science & Technology
Symposium Additive Manufacturing: Equipment, Instrumentation and In-Situ Process Monitoring
Presentation Title Semantic Segmentation and Spreading Anomaly Identification of Binder Jet In-Situ Images
Author(s) Alexander Gourley, Jonathan Kaufman, Bashu Aman, Edwin Schwalbach, Jack Beuth, Lisa Rueschhoff, Reeja Jayan
On-Site Speaker (Planned) Alexander Gourley
Abstract Scope Variability in the inherently dynamic nature of additive manufacturing introduces imperfections that hinder the commercialization of new materials. Binder jetting has produced ceramic and metallic parts, but low green densities and spreading anomalies reduce the predictability and processability of resulting geometries. In-situ feedback presents a method for robust evaluation of spreading anomalies, reducing the required builds to refine processing parameters in a multivariate space. In this study, we generated and compared U-Net semantic segmentation models for visually different powders using single builds for training data, identifying the challenges of extending existing segmentation methods to visually lighter oxide powders. Leveraging preexisting analysis tools allowed for rapid analysis of oxide powder by providing an accessible framework for implementing neural networks. Robust analysis techniques and the demonstration of correcting anomalies with processing parameters show promise for developing automation with in-situ feedback.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-9: Investigation of Gradient Alloy Composition Measurement with LIBS: Towards In Situ Composition Monitoring in Additive Manufacturing
A Low-Cost Laser Beam Profile Measurement Technique for High-Power Lasers Used in Metal Manufacturing Processes
Advancements in Microstructure Control in Additive Manufacturing through Operando X-Ray Studies
Analysis of Thermal Profile in Continuous Casting Guide Rolls during Laser Cladding under Different Operating Conditions
E-beam Spot Melt Process Mapping via High-Speed Two-Color Thermal Imaging
Effect of In-Situ Heating and Post-Processing on the Microstructure and Mechanical Properties of IN718 Produced by LPBF
Electron Optical Imaging: A Versatile Process Monitoring Tool in Electron Beam Powder Bed Fusion
Fringe Projection In Situ Monitoring of L-PBF Process for Evaluating Part Health
High-Speed Spectral Sensing for Real-Time AM Process Monitoring and Control
Leveraging High-Throughput X-Ray Imaging for a Deeper Understanding of Powder Bed Fusion and in a Adaptive Laser Power Control Methodology
Mechanistic Investigation of Powder Catchment Efficiency Through In-situ Monitoring in Laser Directed Energy Deposition
Melt Pool Thermal Imaging on Wire-Arc Additive Manufacturing Using the Two-Color Method with a Commercial Color Camera
Phase and Stress Manipulation via Operando Multispectral Infrared, Digital Image Correlation, and Neutron Diffraction
Process Informed Surface Topography Measurements for Thermal-Based Over Melting Prediction
Semantic Segmentation and Spreading Anomaly Identification of Binder Jet In-Situ Images
Using Photothermal Radiometry and Lock-In Thermography to Rapidly Screening Thermal Property and Characterizing Microstructure of Advanced and Additive Manufacturing Components

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