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Meeting MS&T24: Materials Science & Technology
Symposium Additive Manufacturing of Ceramic-based Materials: Process Development, Materials, Process Optimization and Applications
Presentation Title Dense Complex Shape Ceramic Components Fabricated By Digital Light Printing (DLP) and Liquid Silicon Infiltration (LSI)
Author(s) Jiwen Wang
On-Site Speaker (Planned) Jiwen Wang
Abstract Scope Additive manufacturing (AM) is a rapidly growing technology that has been a national priority and is actively explored for applications in aerospace, energy, defense, health, and electronic sectors. Its market size is projected to increase tenfold in the next five years. Additive manufacturing (AM) of ceramics is relatively more challenging with respect to polymers and metals, owing to their high sintering and melting temperatures, large thermal stress after sintering and solidification, and inherent brittleness that leads to cracking after processing. In this study, we explore the fabrication of high precision ceramic preforms using DLP process, followed by liquid silicon infiltration. Fully dense high precision ceramic components were obtained with complex geometries, including internal channels and chambers. Residual Silicon content of the components can be tuned by carbon additions. The combined DLP and LSI processes show the potential for AM ceramic applications.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Dense Complex Shape Ceramic Components Fabricated By Digital Light Printing (DLP) and Liquid Silicon Infiltration (LSI)
Densification and Microstructure Evolution of Alumina Structures via Direct Ink Writing
Density Improvement of Binder Jet Printed MnZn Ferrite Cores via Pre-and Post- Sintering Improvement Strategies
Direct Ink Writing of SiOC Structure from Preceramic Polymer Containing Inactive Fillers
Dispersion of PMN-PZT for Direct Ink Writing
Fused Filament Fabrication of Ceramic Matrix Composite Preforms Via Thermo-Oxidative Stabilization of Polyetheretherketone
Interface Stability of Iron-Carbide Materials Fabricated via Laser-Direct Energy Deposition
Irradiative Ceramization of Chemically Bound Phosphate Ceramics (CBPCs) to Enable Direct Additive Manufacturing of Ceramic Composites
Laser-Directed Energy Deposition Additive Manufacturing of Lunar Highlands Simulant (LHS-1) Lunar Regolith Simulant for In Situ Resource Utilization
Multi Ceramic Additive Manufacturing Based on Novel Digital Light Processing Technology
Optimizing SiC Slurries for Robocasting High-Performance SiC.
Rapid Volumetric Microwave Curing of Silicon Nitride Ceramic Binder Mixtures
Stabilization of Alumina Dispersed Slurry by Controlling pH
Towards Direct Additive Manufacturing of Bulk Ceramics Using Selective Laser Flash Sintering
Use of 2D Ti3C2 MXene as an Additive in SiC and Their High-Temperature Phase Behavior
Using Laser Ultrasonics to Correlate Young’s Modulus to Particle Neck Size in Early-Stage Sintering

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