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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Advanced Laser Manufacturing of High-Performance Materials
Presentation Title Exploration of Process-Microstructure-Property Relationships in Laser-DED Manufactured High-Temperature FeCrAl Alloy for Nuclear ATF
Author(s) Salikh Omarov, Prayag Burad, Christopher Silligman, Sougata Roy
On-Site Speaker (Planned) Salikh Omarov
Abstract Scope Metal additive manufacturing processes are currently used to fabricate complex metal part shapes while maintaining mechanical and irradiation properties comparable to those fabricated via traditional means of cast and wrought processes. Increased deposition rates, repairing capability via cladding and the ability to produce near-net-shaped parts have significantly increased the adoption of directed energy deposition (DED) for fabricating and repairing parts. Zirconium (Zr) alloys are widely used for ATF cladding in LWRs; however, increased corrosion may occur due to contact with specific metallic components, such as Pt, Hf, Inconel also known as ‘shadow corrosion’. These observations had inclined us to investigate FeCrAl as the primary material for current research. In this study, we investigated the differences in resulting microstructure and property relationship of FeCrAl alloy fabricated via LDED and wrought routes. Additionally, the effect of varied laser power and scanning velocity on altering microstructure, porosity and microhardness were captured.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, High-Temperature Materials, Nuclear Materials

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Analytical Prediction of Texture of Multi-Phase Material in Laser Powder Bed Fusion
Blue Laser Welding of Copper Foil
Controlling the Pre-Bending Delay During Laser Sheet Metal Forming
Elucidating Balling Phenomenon in Laser Melting Using In-Situ X-Ray Radiography
Experimental Study on the Influence of Scanning Speed and Powder Feeding Rate on the Interface Performance of T15 Laser Cladding Layer
Exploration of Process-Microstructure-Property Relationships in Laser-DED Manufactured High-Temperature FeCrAl Alloy for Nuclear ATF
In-Space Laser Forming Simulated Under Thermal Vacuum Conditions
Investigation of Ablation Efficiency and Properties of Silicon Carbide Nanoparticles Synthesised Using Pulsed Laser Ablation in Liquid
Leveraging Advances in Additive Manufacturing Thermal Models to Predict Behavior During Laser Sheet Metal Forming
Microstructural Evolution in Austenitic Stainless Steels During Laser Sheet Metal Forming
Optical Reflectance Tailoring of Powders for Laser-Based Sintering via Magnetron Sputtering
Scanning Laser Epitaxy(SLE) of High-Performance Ni Superalloy Pratt-&-Whitney Alloy 1480
Ultrafast Laser Dicing of Fused Silica Filled Epoxy Molding Compound (EMC): Process Mechanisms
Wear Characteristics of AL203 Ceramic Coatings Manufactured by Laser Cladding and Selective Laser Melting

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