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Meeting MS&T24: Materials Science & Technology
Symposium Electrification of Iron and Steel
Presentation Title Impact of Varied Oxygen Injection on Refining Process in an Industry-Scale EAF Through CFD Model
Author(s) Sathvika Kottapalli, Orlando Ugarte, Bikram Konar, Tyamo Okosun, Chenn Q. Zhou
On-Site Speaker (Planned) Sathvika Kottapalli
Abstract Scope Electric Arc Furnaces (EAFs) play a crucial role in steelmaking due to low-emissions and flexibility of EAF operations. However, EAF include complex processes that require further understanding for process optimization. This investigation focuses on refining stage of EAF, which involves reactions driven by oxygen injected by coherent jets. Namely, a CFD model implemented for EAF refining is validated against data provided by EVRAZ NA. Validation demonstrates close alignment of simulation to real process, where the difference is 1.78–3.57%. Validated CFD model is applied to investigate impact of O2 injection on decarburization. Minimal impact occurs when O2 rates are varied among burners while keeping total injection the same. Furthermore, increasing total O2 rate 10% improved decarburization in 1.37%, while reducing total O2 rate 17% deteriorated decarburization in 4.2%. The validation and application results in this study demonstrate the CFD model capabilities to provide guidance for refining optimization in real EAFs.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Volume Expansion Decarburization Kinetics of a Fe-1wt%.C Liquid Steel by Varying Ar-CO2 Ratio Used for Electric Arc Furnace
An Overview of Department of Energy’s RD&D Strategy for Decarbonizing Iron and Steel
Application and Prospect of Biomass Carbonization Process in the Field of Ironmaking
BioIron™ – The Development of a Low CO2 Emissions Ironmaking Process Utilising Raw Biomass as a Reductant and Microwaves as an Energy Source
Challenges and Opportunities for Electrification of the Ironmaking Process
Decarbonizing EAF Steelmaking by Using CO2-Sourced Graphite Electrodes in EAF Steelmaking
Electrification of Combustion Processes in Steel Manufacture – Applications and Technologies
Electrification of Heavy Industry - Challenges and Opportunities
Electrified CSP® Nexus Solution
Electrochemical Co-Recovery of Energy Critical Metals, Silica, and Calcium and Magnesium Hydroxides from Slags
High-Efficient Production of High-Purity Iron from Oxide Ores by Acidic Electrowinning in Anion-Rich Electrolytes
Impact of Varied Oxygen Injection on Refining Process in an Industry-Scale EAF Through CFD Model
Modeling Iron Ore Reduction on Pilot Scale and Industrial Scale to Determine Economic Penalty of Pure H2 Operation
Simulation of Steel Slab Induction Heating with an Adaptive Soaking Process
Sustainable Steelmaking: A Case of NIST's Vision for Sustainable Manufacturing

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