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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium REWAS 2025: Sustainable Practices in Strategic and Critical Raw Materials: Exploring Supply Chain Resilience and Recycling Innovations
Presentation Title Comparative Life Cycle Assessment of Novel Steel Section Design with Wire Arc Additive Manufacturing
Author(s) Lidiana Arrč, Emanuele Pagone, Vittoria Laghi, Filomeno Martina, Michele Palermo
On-Site Speaker (Planned) Emanuele Pagone
Abstract Scope Additive manufacturing, particularly Wire Arc Additive Manufacturing (WAAM), is emerging as a promising technology in the construction sector due to its potential to reduce environmental impacts. Life Cycle Assessment (LCA) is a crucial methodology for evaluating the environmental footprint of products and processes, that can be carried out from raw material extraction to the end of production, commonly referred to as “cradle-to-gate” analysis. This study focuses on the environmental impact of 3D-printed steel elements using WAAM technology for construction applications. Specifically, the conventional production of Circular Hollow Section (CHS) steel components was compared with the innovative production of Tubular Sandwich Section (TSS) steel components using WAAM. The analysis provides a comparison of the carbon footprint associated to both production methods, highlighting in detail the emissions factors associated with each step of the WAAM production. The results highlighted that WAAM not only offers design and structural benefits to build complex-shaped geometries but also contributes to more sustainable construction practices with a lower “cradle-to-gate” carbon footprint due to the reduced material consumption associated with material efficiency.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Sustainability, Iron and Steel

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Comparative Life Cycle Assessment of Novel Steel Section Design with Wire Arc Additive Manufacturing
Comparative Study of Different Acid Reagents for Metal Recovery from Municipal Solid Waste Incineration Fly Ash
From Waste to High-Purity Silicon: Refining of Silicon by Directional Solidification and Crystal Pulling Method
Investigating Niobium Coating Removal Techniques from Tool Steel Substrates
Low-cost High Throughput Solution for Creating a Supply Chain of CMMs from E-waste using Artificial Intelligence
Metso eScrap Solutions – Unlocking the Value of a Critical Resource
Mycomining: Using Fungi to Forge the Future of Critical Materials
Opportunities for Cerium Valorization in the Rare Earth Supply Chain
Rare Earth Metals Production Through Metallothermic Reduction: Preparation of Anhydrous Salt and Reduction Using Sodium Metal
Recovery Potential of Spent Magnesia-Chrome Refractories from Copper and Nickel Industries
Remanufacturing as a tactic to increase the resilience of raw materials' availability
Screening Alternative Sources of Critical Metals via Alkaline Fusion: The Effect of Flux on Digestion Efficiency
The Future of Zinc Recovery from Electric Arc Furnace Dust: Opportunities and Challenges

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