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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Length-Scale Phenomena in Mechanical Response
Presentation Title Influence of Additive Friction Stir Deposition Process Parameters on Enhanced Mechanical Performance of IN625.
Author(s) Shreyash Patil, Madhavan Radhakrishnan, Shashank Sharma, Sameehan S Joshi, Rajarshi Banerjee, Narendra B Dahotre
On-Site Speaker (Planned) Shreyash Patil
Abstract Scope This research investigates the additive friction stir deposition (AFSD) of Inconel 625 (IN625), a nickel-based superalloy, focusing on the effects of processing parameters on mechanical performance. AFSD involves complex thermo-mechanical processes such as frictional heating, plastic deformation, and viscoplastic material flow which may vary with the deposition process parameters. The study examines key parameters such as tool rotation speed, traverse speed, and deposition temperature, analyzing their influence on microstructure and mechanical properties. Miniature tensile testing was employed to compare the mechanical behavior of AFSD and wrought alloys, while electron backscatter diffraction was used for detailed microstructural analysis. The results reveal that optimizing these parameters leads to an improved microstructure, fewer defects, and better mechanical performance. Specifically, the tensile strength and hardness of IN625 are significantly influenced by the chosen processing parameters. This research offers critical insights into optimizing AFSD processes for IN625, highlighting its potential for high-performance applications.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Mechanical Properties, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing of Heterogeneous Materials with High Strength and Ductility
Additive Manufacturing of Titanium Alloys: Microstructure-Mechanical Properties Relationship
Analytical Additive Manufacturing for Microstructure Evolution and the Influence on Mechanical Behavior
Analyzing Hydrogen Diffusivity and Its Impact on Mechanical Behavior in Additively Manufactured FCC Alloys Using Nanoindentation
Comparative Study of Mechanical Properties and Deformation Mechanisms in Additively Manufactured Ti-6Al-4V and Ti-5Al-5V-5Mo-3Cr Alloys in Lattice Structure Topologies
Compositionally Graded Titanium Alloys: Correlation Between Local Microstructures and Mechanical Properties
Cryogenic Tensile Behavior of Carbon-Doped CoCrFeMnNi High-Entropy Alloys Additively Manufactured by Laser Powder Bed Fusion
Enhanced High-Temperature Performance of LPBF-Produced Inconel 718 Alloy through δ-phase control
Exploring Complex Microstructures in Additively Manufactured Alloys with Micro Mechanical Testing
Hard-Facing of Worn-Out Railway Sections with High Mn-Steel Using Wire Arc Additive Repair
High-Temperature Behavior, Ductility Loss, and Deformation Mechanisms Transition in Additively Manufactured Haynes 214
High-Throughput Nanomechanical Evaluation of Fe-Ni-Cr Alloys at Cryogenic Temperatures
In-Situ Measurements and Modelling of Thermal Stress Evolution in Additively Manufactured Bulk Metallic Glasses
In Situ HRDIC-EBSD Analysis of the Deformation Mechanisms of a Zn-1wt%Mg Alloy Manufactured by Laser Power Bed Fusion
Indentation Size Effects on Hardness of Ti-6Al-4V Made by Laser Directed Energy Deposition
Influence of Additive Friction Stir Deposition Process Parameters on Enhanced Mechanical Performance of IN625.
Investigating the Impact of Part Dimensions on Microstructural Integrity and Mechanical Performances in Optimized L-PBF Process
Length-Scale Phenomena in Creep Behavior of Laser Powder Bed Fusion (LPBF) 316H Stainless Steel
Linking Melt Pool Temperature Distributions and History to Microstructure Development During Laser Engineered Net Shaping (LENS) Additive Manufacturing
Mapping Nanoscale Origin of Superior Mechanical Performance of a W-Rich Alloy Processed by Laser Powder Bed Additive Manufacturing
Mechanical Behavior of Additively Manufactured Metals at Nanoscale: from Pillars to Architectures
Mechanical Properties and Microstructure Evolution of a Nanoparticle Reinforced Medium Entropy CoCrFeNi Alloy Produced by LPBF
Micromechanical Behavior of Additively Manufactured Multi-Layered Medium-Entropy Alloy
Micromechanical Properties of AlSi10Mg Produced by Laser Powder Bed Fusion
Precipitation Hardening of Laser Powder Bed Fusion Ti-6Al-4V
Size Effects, Mechanical Properties, and Yield Surface Evolution in Multiaxial Loading of Ti5553, Ti6Al4V alloys
Static and Fatigue Failure Mechanisms Governed by Multi-scale Dynamic Structural Evolution in Additive Friction Stir Deposition
Tailoring Grain Boundaries and Precipitates in the Refractory Compositionally Complex Alloy NbMoCrTiAl Via Selective Laser Melting
The Automated Quantification of Alpha Laths and Tensile Behavior in Ti-6Al-4V Processed With Laser Powder Bed Fusion
Understanding and Predicting the Deformation Behavior and Failure Modes in Micro-Architected Materials with Gyroid Topologies
Uniaxial-Load Stitch Modalities in Multi-Laser Powder Bed Fusion
Variations Across Length Scales in Additively Manufactured Ti-6Al-4V Parts: Challenges to repeatability and Reproducibility

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