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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Melt Processing, Casting and Recycling
Presentation Title New Innovations in Fiber Optic Sensing for Metalmaking Process Control
Author(s) Jie Huang, Ronald O'Malley, Jeffrey Smith, Laura Bartlett, Bohong Zhang, Hanok Tekle, Farhan Mumtaz
On-Site Speaker (Planned) Jie Huang
Abstract Scope Fiber optic sensors offer significant advancements for metalmaking process control, enhancing measurement accuracy and system integration in harsh environments. Our research focuses on the development and application of these sensors for real-time monitoring of temperature, strain, and chemical compositions. These sensors' small size, EMI immunity, and distributed sensing capability provide precise data, supporting Industry 4.0 initiatives. Key innovations include high-resolution thermal mapping via Rayleigh scattering-based OFDR, optical fiber interferometry for real-time mold gap measurement, distributed strain measurement, and an in situ Raman probe for analyzing molten slag and flux compositions. These technologies enable precise temperature profiling, strain monitoring, and chemical analysis, improving process control, product quality, and operational efficiency. Supported by industry leaders and government funding, our work aims to advance monitoring practices in the metalmaking industry. In this talk, current advancements and potential emerging applications of fiber optic sensing methods in metalmaking and casting will be reviewed and discussed.
Proceedings Inclusion? Planned: Light Metals
Keywords Characterization, Iron and Steel, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

4D synchrotron X-ray tomographic operando study and multiphysics modelling of the multiphase coupled growth in a recycled Al alloy during solidification under pulse magnetic fields
Application of digital twins for complete DC-casting lines
BATSCAN – A Breakthrough for Industrial Inclusion Measurement in Aluminium Casthouses
Development of Numerical Model of Plasma Burner for Primary Aluminium Casthouses
Dynamics of hydrogen in Aluminium in contact with humid atmosphere
Fir Tree Studies on an EN AW-1200 alloy
High Emissivity Refractory for Aluminum Melting Furnace
How Companies Keep Their Workers Cool While Wearing Aluminized Safety Clothing
In situ observations of the nucleation and growth of Al-Si-Fe-Mn intermetallics in model aluminium alloys
Investigating the Castability of Recycling AZ91 Machining Chips through Shape Casting
Investigation of Al6(Fe, Mn) Intermetallics Formation on AA8006 Aluminum Alloy Produced by Twin-Roll Casting at Different Solidification Conditions
Investigation of the Effect of Lacquered and Delacquered Scrap on Casting Impurities for Recycling Efficiency
Liquid composition analysis of wrought aluminum alloys using Laser-Induced Breakdown Spectroscopy (LIBS) for industrial furnace applications
Modeling and Simulation of Cold Hearth Continuous Casting of Titanium Alloys
Nano-treating Enhanced Ductility and Fluidity of Zamak 3
New Innovations in Fiber Optic Sensing for Metalmaking Process Control
On the influence of oxide layer formation and alloying in the Mg vapor pressure for ternary dilute Al-Mg alloys
Optimizing Solid and Liquid Loading times in Aluminium Melting Furnaces: Enhancing Efficiency and Process Control with SmartMelt Technology
Oxidation of aluminium melts in dry and moist atmospheres
Recycling of Ti and Ti6Al4V chips by consolidation with severe plastic deformation
Removal efficiencies of Hydrogen and inclusions in a combined filter with de-gassing and CFF
Removal of metallic impurities from aluminum alloy using gravity sedimentation technique
Removal of Zn and other tramp elements from molten Al by vacuum refining
Review of Recent Catastrophic Molten Metal Explosions and Their Causes
Sedimentation of Inclusions In Melts of Aerospace Structural Aluminium Alloy Castings: A Sustainable Approach
Smart sensors for additive manufacturing and aluminum foundry 4.0 initiatives
The Effect of Nucleating Particle Agglomerates on Grain Refiner Efficiency of 7xxx Aluminium Alloys
The Relationship Between Casting Thickness and Surface Quality of 8079 Alloy Foils in Twin-Roll Casting
ThermaSiC coating for applications in contact with molten aluminum
Tracking Primary Al3Ti and Al3Zr Phase Formation in Liquid Aluminum Alloys Using LIBS
Ultra-short process for producing pure nickel casting strip

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