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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing Materials in Energy Environments II
Presentation Title A Convergent Approach to Fabricating 316L Stainless Steel (SS316L) Component for Nuclear Applications using Additive Manufacturing (AM) and Hot Isostatic Pressing (HIP)
Author(s) Kameswara Pavan Kumar Ajjarapu, Matthew deJong, Fred List III, Jason Mayeur, Peeyush Nandwana, Soumya Nag, Thomas Feldhausen, Andrzej Nycz, Mithulan Paramanathan, David Collins, Kevin Hanson, Ryan Dehoff
On-Site Speaker (Planned) Kameswara Pavan Kumar Ajjarapu
Abstract Scope Nuclear industry is exploring advanced manufacturing techniques such as additive manufacturing (AM), powder metallurgy (PM), and Hot Isostatic Pressing (HIP) to produce large-scale near net-shaped components. While there are existing ASTM standards and ASME code-cases that guide reactor pressure vessel (RPV) component fabrication via PM-HIP, complex large-scale geometries for extreme environments can be fabricated via AM. This work demonstrates the feasibility of a combined AM + PM approach which benefits from the intrinsic advantages of both AM and PM-HIP. A hybrid combination of AM and 5-axis CNC technology was used to create a T-valve shell, which was later filled with SS316L powder and HIPed. Post-HIP specimen was inspected for porosity, shrinkage, microstructure, and mechanical properties. Microstructure and properties in the AM-shell, PM-core as well as the AM-PM interface were studied to understand the process-structure-property relationships. This study offers valuable insights on fabrication of complex, large-scale RPV components via convergent manufacturing.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Characterization, Nuclear Materials

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Convergent Approach to Fabricating 316L Stainless Steel (SS316L) Component for Nuclear Applications using Additive Manufacturing (AM) and Hot Isostatic Pressing (HIP)
Characterization of Aerosol Jet Printed Polyimide/h-BN Nanocomposite Thin Films for Space Applications
Cold spray coating to mitigate chlorine-induced stress corrosion cracking (ciscc) of stainless steel dry cask storage system for spent nuclear fuel
Combining X-ray Computed Tomography and microstructure characterization to elucidate the creep behavior of LPBF 282 alloy
Composite material development by using additive manufacturing technology to improve the performance of nuclear materials
Effect of Hydrogen Blended Natural Gas on Additive Manufactured 316L Stainless Steel in Pressure Regulator Environments
High performance computing-enabled laser powder bed fusion (L-PBF) manufacturing of high gamma prime alloy
ODS steels produced by laser powder bed fusion for fusion power systems
The Effect of Location in the Built Space on the Mechanical Properties in Ti-6Al-4V Samples Produced by EBM

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