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Meeting Superalloys 2024
Symposium Superalloys 2024
Presentation Title D-6: Spark Plasma Diffusion Bonding of Inconel 718 Superalloys by Using Atomic Cluster Powder Fillers
Author(s) Zhen Zhang, Yunting Li, Peng Peng, Maodong Kang, Jun Wang
On-Site Speaker (Planned) Maodong Kang
Abstract Scope Brazing-repair of nickel-based superalloy precision casting has attracted a wide concern as the issues related to hot cracking, dimensional deformation and loss of strengthening phase have not been solved for a long term. In this study, we proposed to use atomic cluster powder filler which was manufactured through mechanical ball-mixing of Ni atomic cluster nanoparticles with Inconel 718 powders to achieve a well-bonded joint. Spark plasma diffusion bonding was conducted to evaluate the atomic cluster powder fillers and Inconel 718 powder fillers counterpart. The microstructure and mechanical properties of bonding joints were investigated to explore the effects of atomic cluster nanoparticles on bonding-repair of superalloys. It was found that the Ni atomic cluster nanoparticles were uniformly distributed into Inconel 718 powders. The joint of atomic cluster powder fillers exhibited a higher densification increased by 42% compared with Inconel 718 powder fillers. The tensile mechanical properties of bonded sample will be dependent on the bonding interface quality rather than microstructure of joint region. The atomic cluster powder fillers resulted in a comparable yield strength of bonded sample with 200 K lower bonding temperature compared with Inconel 718 powder fillers.
Proceedings Inclusion? Definite: At-meeting proceedings

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Characterization of Defects and Microstructure in High Density LPBF Prints of a CoNi Alloy
A-10: Microstructural and Thermomechanical Assessment of Computationally Designed Ni-based SX Superalloys
A-11: Principle for Homogenization Design of High-generation Single Crystals Superalloys Containing Increased Refractory Contents
A-1: A Novel Wrought Ni-based Superalloy with High-temperature Strength, Resistance to Creep Rupture and Resistance to Oxidation
A-2: Accelerating Alloy Development for Additive Manufacturing
A-3: Composition and Heat Treatment Modifications of a New Low-cost Ni Base Wrought Alloy for Improved Creep Resistance and Elevated Temperature Ductility
A-4: Development of a New Low-cost Polycrystalline Nickel-base Superalloy
A-5: Development of Novel Ni-Co Base P/M Disk Superalloy by Redesigning Based on Turbine Blade Alloy, TM-47
A-6: Effect of the Interfacial Strain Anisotropy on the Raft Structure of Ni-base Single Crystal Superalloys and Novel Alloy Design Approach by Controlling the Lattice Misfit and the Elastic Misfit
A-7: Effects of Zirconium Additions on the Microstructure and Stress-rupture Properties in Polycrystalline Ni-base Superalloys
A-9: Freckle Formation Propensity Criterion for New Superalloy Design
A Correlative In-situ, Ex-situ & 3D Analysis of Static Recrystallisation in a New Superalloy for 3D-printing
A Physics-based, Probabilistic Modeling Approach to Design, Manufacture, and Certify AM Components
Anisotropic Tensile Properties of Ni-based Single-crystal Superalloys: A Phase-Field-Informed Crystal-plasticity Finite-element Investigation
B-10: Microstructure-based Modeling of Temperature-dependent Yield Strength in Polycrystalline Ni-base Superalloys
B-1: Effect of Grain Boundary Serrations on Creep Deformation of Udimet-720Li Superalloy
B-3: How Can the Non-metallic Inclusions Distribution Lead to an Anisotropy in the Fatigue Life Durability of Forged γ/γ' Ni-based Disks Alloys?
B-4: Improvement in Mechanical Properties of Ni-base Superalloy Alloy247 Using Hot Forging
B-5: Low-cycle Fatigue Performance and Associated Deformation Mechanisms of HAYNES 244 Alloy and Waspaloy
B-7: Stress-induced Acceleration of the Growth of δ-Phase Precipitates in Ni-based Superalloy GH4169 (IN718) and Its Effect on Acceleration of Intergranular Cracking Under Creep Loading at Elevated Temperature
B-8: The Effect of Direct Current Heating on the Creep Behaviour of Polycrystalline Ni-based Superalloys
B-9: The PLC Effect in the Absence of Long-range Cottrell Atmospheres in RR1000
C-10: A Prediction Method for Local Creep Strain of Directionally Solidified Superalloys and Turbine Blades
C-11: Prediction of the Creep Strength of Single Crystalline Superalloys via a Microstructure-informed Deep Neural Network
C-12: Temperature and Time Dependence of Elemental Segregation at Stacking Faults in Ni- and Co-base Superalloys
C-13: A Coupled Numerical Scheme for Simulating Liquid Metal Cooling Process and its Validation
C-1: Effect of Re Addition on the Sensitivity to Recrystallization in As-cast Ni-based SX Superalloys
C-2: Effects of Trace Impurities in Ni-base Single Crystal Superalloys on High-temperature Properties and Disablement of Impurities by CaO for Recycle of Superalloys
C-3: On the Effect of Super-solidus Heat Treatments on the Microstructure and Creep Properties of a Third-generation Single Crystal Ni-based Superalloy
C-4: Exploring Microstructural Characteristics, Mechanical Behavior, Hydrogen Embrittlement and Long-term Stability of Polycrystalline CoNiCr-based Superalloys
C-5: Revisiting Nanoscale Microstructural Features of Alloy 680 to Understand its Remarkable Mechanical Strength in the As-welded Condition
C-6: Creep Properties Dependence to Solution Heat Treatment of Second and Third Generation Ni-based Single Crystal Superalloys
C-7: Option of HIP Implementation Scheme and its Effects on the Mechanical Properties of a Nickel-based Single-crystal Superalloy
C-8: Tensile Behavior of TMS-238 Ni-based Single-crystal Superalloy at 650°C
C-9: In Situ Imaging of Misorientation Changes During Tensile Loading in Single Crystal Nickel-base Superalloys by High-resolution X-ray Diffraction Mapping
Combinatorial Materials Research for the Development of New Advanced CoNi-base Superalloys
Comparison of the Effect of 2 at. % Additions of Nb and Ta on the 1100 °C Oxidation Behavior of Ni - 6Al - (4,6,8) Cr Model Alloys
Computational Design and Experimental Characterization of a Novel 3rd Generation Single Crystal Superalloy with Balanced High Temperature Creep Strength and Corrosion Resistance
Cyclic- and Dwell-fatigue Crack Growth Behavior in a Phase Transformation Strengthened Disk Superalloy
D-1: Effect of Incremental Deformation Path on the Microstructural Evolution of the γ-γ’ Nickel-Based Superalloy René 65
D-2: Gamma Prime Precipitation in the Cast and Wrought AD730 Superalloy
D-3: Modeling of Powder Metallurgy Hot Isostatic Pressing and Application to Ni-base Superalloy
D-4: On the Formation of Multiply Coherent γ Grains in a Powder Metallurgy Ni Base Superalloy
D-5: Analysis of the Recovery Potential Through Repair of Key Tensile Properties for a Second Generation Ni-based SX Superalloy Exposed to Simulated Routine Service Conditions
D-6: Spark Plasma Diffusion Bonding of Inconel 718 Superalloys by Using Atomic Cluster Powder Fillers
E-10: Effect of Free Surface, Oxide and Coating Layers on Rafting in γ-γ' Superalloys
E-12: Oxidation Behavior of Platinum-containing γ, γ' and TROPEA Superalloy
E-13: Stress Relaxation Testing as a High-throughput Method for Assessing Creep Strength in Laser Powder Bed Fusion Processed Ni-based Superalloys
E-14: Surface-roughness Effects on Creep Performance In Ni-based Single-crystal Superalloys
E-15: The Effect of Ti Replacement with Nb on the Long-term Oxidation Behaviour at High Temperatures of Ni-base Superalloys for Turbine Disc Applications
E-16: The Role of Silicon in the Protection Against Type I Hot Corrosion
E-1: Beyond Hot Cracking: Impact of Minor Elements on a Novel Ni-based Superalloy for Additive Manufacturing
E-2: Concurrent Improvement of Additive Manufacturing Processability and Creep Performance in a Legacy Polycrystalline Superalloy Using Grain Boundary Strengtheners
E-3: Improving the Additive Manufacturing Processability of a γ/γ' Cobalt-based Superalloy Through Tailored Chemical Modifications Without Degrading Hot Mechanical Properties
E-4: Influence of the γ/γ’ Misfit on the Strain-age Cracking Resistance of High-γ’ Ni and CoNi Superalloys for Additive Manufacturing
E-5: Microstructural Evolution and Thermal Stability of Additively Manufactured XH67 Nickel-based Superalloy
E-6: Microstructure-mechanical Properties of Short-cycle Heat Treated Additively Manufactured Mar-M 509 Cobalt Superalloy
E-7: Reinventing H230 Alloy Through Additive Manufacturing with Breakthrough Performance Gain
E-8: Solidification and Crack Defect Formation on the Single Melt-track Scale for High γ' CoNi-base Superalloy Variants
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Effect of Rejuvenation Treatment on SX Ni-based Superalloys Subjected to Low Cycle Fatigue
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Formation of the γ'''-Ni2(Cr, Mo, W) phase during a two-step aging heat treatment in HAYNES® 244® Alloy
Full-field Microstructure Modeling During Forging a Polycrystalline γ-γ’ Nickel-based Superalloy
High Temperature Crack Growth Characteristics Under Dwell-fatigue in a PM Superalloy for Disc Applications
High Temperature Fatigue Crack Growth in Nickel-based Alloys Refurbished by Additive Manufacturing
Improving Repair Braze Gap Strength Through the Development of a Novel Superalloy Filler
Influence of Re on High-temperature Microstructural Stability and Mechanical Properties of High-Cr CoNi-based Superalloys
Influence of the Coating Brittleness on the Thermomechanical Fatigue Behavior of a β-NiAl Coated R125 Ni-based Superalloy
Inhomogeneous Distribution and Coarsening of γ″ Precipitates in a Ni-based Superalloy and their Effect on Creep
Interfacial Strength Evaluation Between Sulfur-segregated Al2O3 and Ni-Al Single Crystal Alloy Using Nanoindentation
Mechanical Properties of Waspaloy Repaired by Laser Metal Deposition and Cold Metal Transfer
Mechanisms of Dwell Fatigue in Single Crystal Ni-base Superalloys at Intermediate Temperatures
Methods for Characterising Oxide Inclusions & Porosity in Powder Ni Alloys for Disc Rotor Applications
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Precipitation of γ′ in Two γ-γ′ Ni-based Superalloys During the Solvus Transition Stage of Ingot to Billet Conversion; Effects on γ Grain Structure and Implications for Open Die Forging
Resistance to Viscoplastic Deformation of Ni-based SX Superalloys with Bimodal Distributions of Gamma-prime Precipitates
Retardation and Acceleration of Dwell-fatigue Crack Propagation in Ni-base Superalloys: Experimental and Numerical Investigations on CMSX-4 and IN718
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