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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Electrode Technology for Aluminum Production
Presentation Title End-of-Life Treatment of Spent Potlining by Low Pressure and Heat
Author(s) Camilla Sommerseth, Pål Tetlie, Samuel Senanu, Egil Skybakmoen, Per Anders Eidem, Pavel Stransky, Heiko Gaertner, Ellen Myrvold, Eirik Hagen, Lorentz Petter Lossius, Anders Sørhuus
On-Site Speaker (Planned) Camilla Sommerseth
Abstract Scope When an aluminum reduction cell reaches end-of-life, the liners and cathode must be removed, the steel casing cleaned and then relined with fresh carbon cathode and refractory insulation material. The end-of-life materials are called spent potlining (SPL) and the carbon rich fracture and the ceramic refractory materials are termed 1st cut and 2nd cut, respectively. In this work, a method for treating 1st cut SPL has been investigated, using heat and low pressure. The purpose is to produce a material fit for reuse. Experiments were performed at 1200-1300 °C and 10 mbar to atmospheric pressure and a filter collected condensates evaporating from SPL. Weight loss was not highly affected by varying the temperature between 1200-1300 °C, but the pressure during experiments was significant. Gas analysis was performed, and the condensates were investigated by XRD and XRF. An LCA study has been conducted to evaluate the effectiveness of the proposed post-life-treatment.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Recycling and Secondary Recovery,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Review of Coke Bulk Density Testing
A Review of Technical Responses to Anode Production Challenges Encountered Since 2000 – With a Look Forward for the Next 10 Years
Achieving an insulating wall repair with a new ABF Refractory Team at Alcoa Deschambault
DENSICROSS - Intelligent Process Control
DENSICROSS - Intelligent Process Control
Determining the Characteristics of a Highly Complex Gas Flow in the Flue of an Anode Baking Furnace Using Various Tools
Determining the optimal anode baking level amidst coke quality variation and productivity constraints
Development of a Traceable Marker for Pitch Distribution Analysis in Baked Carbon Anodes
EGA addresses the challenges of raw material variability
Electrochemical Characterization of Bubble Behaviour on Pilot Anodes with Varying Porosity and Coke Quality
End-of-Life Treatment of Spent Potlining by Low Pressure and Heat
Experimental study of the green anode cooling
Experimental Study on Sodium in Carbon Anodes
Impact of increasing the height of carbon anodes for aluminum production
IMPACTS OF IMPROVING ANODE CAST IRON PERFORMANCE IN THE ALUMINUM MANUFACTURING PROCESS
Managing Bake Furnace Relines to Optimize Fire Startup
Mitigating fire Risk at EGA Paste Plants by Improving the Performance and Reliability of Regenerative thermal Oxidizer (RTO) and Heat transfer medium (HTM) systems.
Novel 3D X-ray microscopy technique to unlock the detail of internal coke structures
Opportunities to Reduce Calciner CO2 Emissions
Optimizing Anode Design in Aluminum Smelters: The Impact of Chamfered Sides on Cost and Carbon Consumption
Research Progress on Inert Anode Materials for Aluminum Electrolysis
Screening pyrolysis bio-oils as binder for carbon anode in aluminum production
Simulation Energy-Saving Analysis and Application of New Anode Baking Furnace
TeqMapping: A Test Developed to Map the Impact of Baking Temperatures on Calcined Petroleum Cokes (CPC)
The Anode Baking Level Measurement Scale - Ensuring Harmonization when Using the ISO 17499 Method with Different Green Cokes
The intelligent measuring ramp - a new approach to anode firing in demanding process conditions

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