About this Abstract | 
  
   
    | Meeting | 
    2025 TMS Annual Meeting & Exhibition
       | 
  
   
    | Symposium 
       | 
    Powder Materials Processing and Fundamental Understanding
       | 
  
   
    | Presentation Title | 
    Direct Vat Photopolymerisation of Hierarchically Porous SiC Loaded With Co/Ni Based Catalysts by Utilising Pickering Emulsions | 
  
   
    | Author(s) | 
    Terence Yan King Ho, Kah Sheng  Pung, Daniel Wen Hao  Lock, Zehui  Du, Chee Lip  Gan | 
  
   
    | On-Site Speaker (Planned) | 
    Terence Yan King Ho | 
  
   
    | Abstract Scope | 
    
Hierarchically porous silicon carbide (SiC) is an important catalyst support widely used in various gas and liquid catalytic processes. Conventional approaches to fabricate such SiC have limited design flexibility and a separated catalyst-loading step is necessitated. Herein, a direct one-step approach to vat photopolymerise hierarchically porous SiC ceramics loaded with Co/Ni based catalysts is demonstrated by utilising Pickering emulsions. Control over pore size range (~10–50 μm) and porosity could be successfully attained via tuning of the Pickering emulsions compositions. The printed SiC ceramics were successfully sintered, offering a porosity range of ~50 – 70% and possessed ~40% better mechanical strength as compared to their non-hierarchical counterpart. By dissolving metal salts into the aqueous phase of Pickering emulsions, complex architected structures with SiC matrix loaded with Co/Ni based salts could be printed in-situ. Thermal conversion of these salts anchor them to the matrix, and allow for excellent catalytic activity and recyclability. | 
  
   
    | Proceedings Inclusion? | 
    Planned:  | 
  
 
    | Keywords | 
    Additive Manufacturing, Ceramics, Composites |