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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Solid-State Diffusion Bonding of Metals and Alloys
Presentation Title Exploring Scalable Solutions for Scrap Metal Consolidation
Author(s) Abhi Sharda, Onur Guvenc, Gillian Roeder, Cemal Cem Tasan
On-Site Speaker (Planned) Abhi Sharda
Abstract Scope Traditional steel manufacturing/recycling accounts for a tremendous amount of global CO2 production and energy consumption yearly. This prompts further research into new techniques for solid state recycling, many of which depend on diffusion bonding to create a mechanical bond at elevated temperatures between constituent pieces without melting the metal. Our study shows that diffusion bonding can be accomplished through high strain rate process including roll-bonding and forge-welding, which can be modified with chemical processing such as fluxing. These techniques result in bond interfaces that are imperfect, yet preform similarly in forming operations to its monolithic counterparts, meaning that steel stock can be produced directly from scrap locally and used immediately. These techniques, combined with chemical processing, expand the range of materials that can be bonded in solid state, allowing for direct recycling of materials that are otherwise melted down and recast, including stainless steel and corroded mild steel.
Proceedings Inclusion? Planned:
Keywords Joining, Recycling and Secondary Recovery,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advancing the Understanding of Mechanical Properties of Diffusion-Bonded 316H and A617 for High-Temperature Nuclear Compact Heat Exchanger Applications
An Aluminum-Steel Bi-Metal Compound Forging and Its Joining Characteristics
Analysis of Kirkendall Voids Formation in Ni(W) Diffusion-Induced Recrystallization Region
Diffusion Bonding of an AA7075 Aluminium Alloy
Diffusion Bonding of Nickel-Based Alloy 617 and 316H Stainless Steel
Exploring Scalable Solutions for Scrap Metal Consolidation
Microstructural Characteristics, Mechanical Properties, and Corrosion Behavior of Field-Assisted Diffusion Welded Alloy 617
Modeling Process-Structure-Property Relationship in Diffusion Bonded 316H Stainless Steel Microstructure Using Phase-Field and Crystal Plasticity Methods
Phase-Field Modeling of Diffusion Bonding for Nuclear Engineering Applications
Preserving Bond Strength in Solid State Diffusion Bonding of Inconel 718
Property Comparison of Different Corrosion-Resistant Nickel Alloys for use in Explosion Cladding
Similar and Dissimilar Joining of Nitinol via Transient Liquid Phase Bonding
Solid-State Bonding of Composite Metal Foam
Solid-State Diffusion as a Tool for Alloy Design Optimization
The Basic Research on Plastic Bonding of Zr-Based Metallic Glasses
Ultrasonic Metal Welding of Interlayers to Improve Joint Performance of Aluminum to Steel Resistance Spot Welds in Automotive Applications

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