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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium A Career in Powder Processing and Additive Manufacturing: A MPMD Symposium Honoring David Bourell
Presentation Title Limits of Dispersoid Size and Number Density in ODS Alloys Fabricated with Laser Powder Bed Fusion
Author(s) Nathan A. Wassermann, Alan McGaughey, Sneha Narra
On-Site Speaker (Planned) Nathan A. Wassermann
Abstract Scope Previous work on additively-manufactured oxide dispersion strengthened alloys focused on experimental approaches, resulting in larger dispersoid sizes and lower number densities than can be achieved with conventional powder metallurgy. To gain insight into the as-fabricated microstructure, this work integrates experiments with a thermodynamic and kinetic modeling framework to probe the limits of the dispersoid sizes and number densities that can be achieved with laser powder bed fusion. Bulk samples of a Ni-20Cr + 1 wt.% Y2O3 alloy are fabricated using a range of laser power and scanning velocity combinations. Scanning transmission electron microscopy characterization is performed to quantify the dispersoid size distributions across the processing space. The modeling results suggest that the mechanism that limits the final number density is collision coarsening of dispersoids in the melt pool. These collisions present a significant obstacle to the use of laser powder bed fusion to fabricate ODS alloys for nuclear reactor applications.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Nuclear Materials, High-Temperature Materials

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Comparison of Mechanical Properties Between Laser Powder Bed Fusion and Wrought 17-4 PH
Cr and Al Diffusion Coatings for Improved Corrosion Resistance of AM Surfaces
Dual Concentric Ring Atomization Gas Die to Improve Gas Atomization Efficiency for SFF/AM Metal Powder Feedstocks
Evaluation of Green State Anisotropy in Parts Produced by Binder Jetting, Via Machine Learning Enhanced Discrete Element Modelling
Fabrication of Open Porous Magnesium Scaffold Using Rapid Tooling Method for Orthopedic Applications
Failure Phenomena of Additively Manufactured Ni-Base Superalloys at Various Temperatures under Static and Cyclic Loadings
From Binder Jet Printing to Sintering of Fully-Dense, Controlled-Irregular Copper Powder
Limits of Dispersoid Size and Number Density in ODS Alloys Fabricated with Laser Powder Bed Fusion
Liquid-Induced Healing of Cracks in Nickel-Based Superalloy Fabricated by Laser Powder Bed Fusion
Moving Metal AM into Mainstream Manufacturing
Research and Application of Shougang's Thick Material Layer Sintering Technology
Temperature Dependent Experimental and Analytical Evaluation of Thermal Conductivity for Metallic Powder for Additive Manufacturing
The Evolution of Additive Manufacturing

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