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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Incorporating Breakthrough Functionalities for Building Large Scale Components
Presentation Title Notch Strengthening of Powder-DED Processed 316L Stainless Steel with Inconel 718
Author(s) Kenneth Britton DeGarmo, Dwight Smith, Calvin Stewart
On-Site Speaker (Planned) Kenneth Britton DeGarmo
Abstract Scope The objective of this study is to empirically demonstrate the concept of notch strengthening through directed energy deposition (DED) multi-material additive manufacturing (MMAM). Emerging capabilities of MMAM allow for spatial tailoring of materials within a single part, overcoming drawbacks of traditional subtractive manufacturing. Spatial Materials Design (SMD) then becomes feasible, wherein materials are deposited in specific topological regions within a part to strengthen against various phenomena while reducing cost and weight. In this study, DED and wire EDM are employed to produce notch-strengthened specimens where SS316L is sharply transitioned into IN718 in the notch. Tensile results show that notch strengthening was achieved, with the notch-strengthened samples demonstrating superior ultimate tensile strength to those of pure SS316L. Differences in elasticity, yielding, and cross-section between the materials result in unique ductility for the notch-strengthened samples, demonstrating the potential for ductility enhancement.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Mechanical Properties, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing (AM) of Supercritical CO2 Heat Exchangers Using Laser Directed Energy Deposition (L-DED)
Atomic Layer Deposition (ALD) for Nanoscale SiC AM Feedstock Improvement
Combining the Best of Both Wire DED and LPBF
Enabling Multi-Resolution Droplet-On-Demand Metal Jetting Through Tailored Pulsing
Evaluation of Process Performance and Mechanical Properties in Convergent Electroslag Additive Manufacturing (ESAM)
From Material Research to Industrial Application: Advanced Fabrication of FGM/Bimetallic Using DED Method with C103 and Ti-6Al-4V for Rocket Nozzle Extension
Fundamental Study of High-Throughput Refining Electroslag Additive Manufacturing (RESAM)
Haynes 282 Wire Directed Energy Deposition Hot and Cold Wire Microstructure Analysis
High Entropy Metamaterials: Influence of Lattice Architecture Mixing for Improved Mechanical Properties
Influencing Melt Pool Dynamics in Laser Manufacturing with Ultrasound
Integrated Deposition and Thermal Processing: a Pathway for Controlled As-Printed Performance
Large-Scale Additive Manufacturing of Alternating Dissimilar Aluminum Alloys via Additive Friction Stir Deposition
Material and Process Control Development for Enhancing Wire-DED Printing Capability
Mechanical Behavior of AlSi10Mg Plate-Lattice Structures in Uniaxial Compression
Melt Pool Monitoring in Functionally Gradient Materials Using Directed Energy Deposition
Multi-Material Fabrication and Part Repair with Powder Directed Energy Deposition Additive Manufacturing
Notch Strengthening of Powder-DED Processed 316L Stainless Steel with Inconel 718
Testing of Multi-Material Interfaces Produced by Laser Powder Bed Fusion Using a Powder Binning Approach
Thermomechanical Processing of Additive Manufactured Nickel Superalloys for Cracking Prevention and Improved Performance
Wave Springs: Design, Optimization, Simulation, Additive Manufacturing, and Application

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