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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Printed Electronics and Additive Manufacturing: Advanced Functional Materials, Processing Concepts, and Emerging Applications
Presentation Title Additive Manufacturing of Elastomer, Ceramic and Metal Multi-Functional Structures
Author(s) Eric MacDonald
On-Site Speaker (Planned) Eric MacDonald
Abstract Scope 3D printing has been historically relegated to fabricating conceptual models and prototypes; however, increasingly, research is now focusing on fabricating functional end-use products. This trend is leading to a diversity of new products, processes and available materials. However, currently the technology is generally confined to fabricating single material static structures. For additively manufactured products to be economically meaningful, additional functionalities are required to be incorporated in terms of electronic, electromechanical, electromagnetic, thermodynamic, chemical and optical content. By interrupting the 3D printing and employing complementary manufacturing processes, additional functional content can be included in mass-customized structures. This presentation will review work in multi-process 3D printing for creating structures with consumer-anatomy-specific wearable electronics, electromechanical actuation, electromagnetics, propulsion, embedded sensors in soft tooling and including metal and ceramic structures. Other projects to be presented include stereovision process monitoring of powder bed fusion, 3D printed smart molds for sand casting, complex ceramic lattices for electromagnetic lenses, elastomeric lattices for the athletic gear, computation geometry and complexity theory for 3D printing.
Proceedings Inclusion? Planned:

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Electronics Fabricated by Synergized Multimaterial Printing and Freeform Laser Induction
3D Necroprinter
3D Printing of Composites with Controlled Micro/Macrostructure Design for Electronic Packaging
Additive Manufacturing of Elastomer, Ceramic and Metal Multi-Functional Structures
Additive Manufacturing of Interconnect Structures for Microelectronics Packaging Applications
Additive Manufacturing of Magnetostrictive Transducers
Additive Manufacturing of Soft Magnetic Materials: Prospects and Challenges
Aerosol Jet Printing and Optimization of PEDOT:PSS for Flexible Electronics and Soft Robots
Beyond Solution-Based Printing: Unveiling Innovations and Advancements in Solvent-Free Printing Technologies
Binder Jet Printing of Soft Magnetic Ferrite Materials: Motivations and Progress to Date
Conductive, Additive-Free MXene Inks to Replace Metals and Carbons in Printed Electronics
Development of a Ceramic Ink for Stereolithography Based 3D Printing
Direct-Write and 3D Printing of Electronic Materials Enabled by Liquid Metals
Direct-Write of High Conductivity Metal Interconnects and Micro-Bumps via Confined Electrochemical Deposition
Discovery and Optimization of Conductive Nanoparticle Inks for Printed Electronics Using an Autonomous Ecosystem
Enhance Electrical Conductivity and Machinal Properties of Cu-Cr Alloys Through Rapid Directional Solidification
Enhancing Electrical Conductivity of Laser-Induced Graphene Electrodes by Relasing and Dual-Wavelength Control
High-Throughput and Hybrid Printing of Multifunctional Materials and Devices
Hyper Devices: Using Aerosol Jet 3D Nanoprinting for Ultrahigh Performance Biomedical and Energy Storage Devices
Laser Ablation and Sintering Enabled (LASED) Dry Printing Electronics and Functional Devices
Liquid Metal Printed Ultraconductive Transparent Two-Dimensional Oxides for Wearable Bioelectrodes
Metal-MXene Composites: Enhancing Conductivity and Mechanical Properties via Advanced Processing
Micro Additive Manufacturing of Functional Hydrogels
Multimaterial Aerosol Jet Printing for Patterning Material Gradients
MXene-Based Inks for Direct Ink Writing of 3D Energy Storage Devices
Nanomaterial-Based Material Extrusion: Printability and Applications
Non-Subtractive, “Near-Net-Shape” Nanomanufacturing of 2D Layered Materials into Highly-Uniform “1D” Nanoribbons and Quantum Wires
NonSLED2=SLED
Optimization of Aerosol Jet-Printed Nanomaterial Thin Films for Enhanced Sensor Performance
Printed Electronics for Cultivating Plants in Space
Printed Sensors for Extreme Environments
Printing Multifunctional Hydrogel Devices with Tunable Adhesion and Stretchability for Human-Machine Interfaces
Probing Inter- and Intra-Flake Contributions to Reduced Electrical Properties in Percolated Flake Networks
Radically-Accessible Approach to 3D Printing of Full-Density Aluminum Alloys
Thermal Conductivity Measurement of a Thin Layer of the Single Crystals of PMN-PT Using Time Domain Thermoreflectance (TDTR) Technique
Towards Fast, Efficient, and Sustainable Metal AM: Novel Ultra-High Speed Regime in LPBF Printing of Pure Copper
Ultraconductive Copper-Carbon Nanotube Composite for Advanced Conductors
Unveiling the Potential of Hybrid Additive Manufacturing for Next-Generation Functionality in Printed Electronics

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