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Meeting Materials Science & Technology 2020
Symposium Additive Manufacturing: Mechanical Behavior of Lattice Structures Produced via AM
Presentation Title Predicting Interfacial Cracking between Solid and Lattice Support Structure during Laser Powder Bed Fusion Processing
Author(s) Hai Tran, Xuan Liang, Albert To
On-Site Speaker (Planned) Albert To
Abstract Scope For laser powder bed fusion (L-PBF) additive manufactured (AM) metals, residual stress-induced cracking often occurs at the interface between the solid and lattice support structure, and hence it is important to characterize the as-built critical J-integral of the interface to prevent cracking to occur. For this reason, an effective method that combines printing experiments and residual stress simulation is proposed to determine the as-built critical J-integral of the interface. First, a number of rectangular block specimens with lattice supports of identical height overlaid by solids of different heights are built by L-PBF in Inconel 718 in order to determine the critical height that the block would crack. Next, the experimentally-validated modified inherent strain method is utilized to simulate residual stress and compute the critical J-integral at where the interfacial cracking occurs. The proposed method is subsequently validated using the obtained critical J-integral to predict cracking in different geometries.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing Laser Powder Bed Fusion Optimization for Dissolvable Supports with SS 316L
Direct Metal Laser Sintering Strategies for Fabrication of Finer Resolution Cellular Structures
Effect of Processing on Micro/Mesoscale Structures and Properties of Stainless Steel 316L Lattices
High-Throughput Screening of Additive Lattices using a Deep Neural Network
Mechanical Properties of Additively Manufactured Metal Lattices
Mesoscale Open Structures for Lightweight Structures
Microstructure and Mechanical Properties of Additively Manufactured Lattice Structures of Co-Cr-Mo Alloy
Predicting Interfacial Cracking between Solid and Lattice Support Structure during Laser Powder Bed Fusion Processing
Predicting the Response of Additively Manufactured IN625 Thin-walled Elements
Process-Aware Design of Additively Manufactured Lattice Structures
Residual Stress Mitigation in Lattice Structures Built by Laser Powder Bed Fusion
Tailoring Hierarchical Material Performance Through Process Manipulation

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