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Meeting MS&T24: Materials Science & Technology
Symposium Opportunities and Applications of Solid-State Additive Manufacturing Processes
Presentation Title Microstructural Effects of AFSD Repair on High Strength AA7050 Components
Author(s) Luke Hagedorn, Greg Hahn, Kendall Knight, Hang Yu
On-Site Speaker (Planned) Luke Hagedorn
Abstract Scope Additive Friction Stir Deposition (AFSD) is a solid-state additive manufacturing process that utilizes severe plastic deformation and frictional heat generation to deposit fully dense metallic components. This is of particular interest for high strength aluminum alloys, which are susceptible to hot cracking during melt-based additive manufacturing. The solid-state nature of AFSD has allowed for defect free deposition of AA7050, a non-weldable high strength aluminum alloy. In addition to bulk depositions, AFSD has been used to blend existing and new materials to allow for the repair of deep volumetric damage in components, e.g., through holes. The repair process results in several distinct microstructural regions across the repair volume in AA7050. The unique thermomechanical processing conditions of AFSD have led to both a combination of desirable and undesirable microstructural changes but ultimately improve the fatigue behavior of repaired components under tension-tension loading conditions.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Revolution in Digital Manufacturing: Integrating Machines, Robotics, Artificial Intelligence, and Forming Technologies
CALPHAD-Based ICME Design of Cobalt-Free High Entropy Alloy Binder for Cemented Carbides
Cold Spray Additive Manufacturing of Copper Alloys and High-Entropy Alloys
Dissimilar Material Multilayer Deposition Using Additive Friction Stir Deposition
Enhancing Microstructure and Mechanical Properties of 7075 Aluminum Walls Using a Hybrid Wire-Arc Directed Energy Deposition and Friction Stir Process
Machine Design for Small Scale Additive Friction Stir Deposition
Microstructural Effects of AFSD Repair on High Strength AA7050 Components
Optimization of Feedstock Powder Heat Treatment for Cold Spray Additive Manufacturing
Part Production by Additive Friction Stir Deposition: Opportunities and Challenges
Pore Boundary Tessellation For Microstructural Analysis of Binder Jet Printed and Sintered Porous Metal Structures
Repair of Aerospace Aluminum Through-Holes Utilizing Additive Friction Stir Deposition
Solid State 3D Printing for Integration of High Performance Conductors
Surface Alloying in the Cu-Al System via Friction Stir Processing of Cold-Spray Deposited Coatings: An Additive Manufacturing Approach to Localized Surface Treatment for Improved Mechanical Properties

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