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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Alumina and Bauxite
Presentation Title Sustainable Green application of Kaolin Ore for Alumina Recovery Based on Lower Temperatures Sintering process
Author(s) Abdul-Majid Mohamed Shamroukh, Amr Basouny Eldeeb, Salah Abdelghany Salman, Mohamed Galal Farghly
On-Site Speaker (Planned) Abdul-Majid Mohamed Shamroukh
Abstract Scope The current study aims at investigating the green enhancement of the solid-state reactions of kaolin-Na2CO3 mixture during the sintering process by the addition of waste materials containing approximately 70% Na2CO3, and waste carbon anodes. The study focuses on optimizing the sintering process to achieve high alumina percent recovery percentages and characterizing the resulting alumina product. Key evaluation parameters include alumina percent recovery, silicon content, and the structural and phase composition of the obtained alumina. It has been noted that the sintering temperature is significantly reduced from the conventional 1360°C to an environmentally and economically favorable 800°C. Overall, this study demonstrates the feasibility of utilizing waste materials for aluminium industry, showcasing not only environmental advantages but also economic benefits through the efficient use of resources. Further research is warranted to fully explore the potential applications of the recovered alumina and to refine the process for large-scale implementation.
Proceedings Inclusion? Planned: Light Metals
Keywords Sustainability, Extraction and Processing, Hydrometallurgy

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Alumina Calcination in Microwave furnace: A proof of concept
Combine LIBS and Machine Learning to Realize Real-time and Online Analysis of Bauxite Composition
Comparative assessments of Mn, Cu and Cd in hematite-rich and goethite-rich Jamaican bauxites
Dealkalization behavior of industrial waste sulfuric acid on Bayer red mud
Improvement Mechanical properties has exposure to hot isostatic pressing at different times of ceramics α-Al2O3 for total hip arthroplasty
Metal recovery from mine waste streams using desilication products of the Bayer process
Operational excellence through advanced analytics
Pathways to Decarbonise the Alumina Industry
Predicting Particle Size of Aluminum Hydroxide in Alumina Production using Machine Learning
Radical innovation for zero-emissions alumina production: the AlSiCal technology
Study on reaction behavior of sulfur in flotation desulfurization concentrate
Sustainability initiatives at Muri Alumina Refinery by utilizing 100% waste, conservation of natural resources and reduction of carbon emission.
Sustainable Green application of Kaolin Ore for Alumina Recovery Based on Lower Temperatures Sintering process

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