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Meeting MS&T24: Materials Science & Technology
Symposium Additive Manufacturing of Polymeric-based Materials: Potentials and Challenges
Presentation Title Recent Advances in Gas Atomization Processing of Polymer Powders for AM
Author(s) Abigail Stanlick, Jordan Tiarks, Iver Anderson
On-Site Speaker (Planned) Abigail Stanlick
Abstract Scope The portfolio of polymer types available for additive manufacturing (AM) applications continues to grow to meet the demands of emerging applications. However, many high-performance polymers are unavailable for AM due to unique processing constraints, including high melting temperatures and temperature dependence of melt viscosities. Current methods for producing high molecular weight polymer powders include cryogenic ball milling and solvent deposition. However, these methods typically produce irregularly shaped powders that require flow additives or yield small quantities of powder from limited polymer types, making them less suitable for use in AM. Gas atomization is a promising process for generating spherical powder feedstocks, as has been demonstrated for metal powder synthesis, and could be used to produce spherical powders of various thermoplastic polymers. This presentation will dive into the current state of research on applying gas atomization to prepare spherical polymer powders. Work performed through Ames National Laboratory contract no. DE-AC02-07CH11358.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advanced Surface Engineering for Improved Ice-Traction and Wear-Resistance
Anisotropy and Porosity in 3D Printed Carbon Fiber-PLA Composites Measured Using Ultrasonic Testing
Antimicrobial Coating of 3D Printed Polyetheretherketone(PEEK) Spinal Cages
Design and Additive Manufacturing of Polyethylene-Based Hierarchical Composites by Selective Laser Sintering
Design and Manufacturing of Multifunctional Piezoelectric Composites
Investigating Property Changes of Reprocessed Fiber Reinforced Polymers for Additive Manufacturing
Investigation of Aging Behavior and Sensor Performance of Thiol-ene Based UV-Curable Elastomers Printed via Direct Ink Writing for Soft Robotic Applications
Molecular Engineering and Additive Manufacturing of Polyisobutylene-Based Elastomers and Composites
Natural Carbon-Enhanced Polymer Composite Material for Sustainable Additive Manufacturing Applications
Optimization of 4D Printing Parameters for Shape Memory Polymer Blends: A Comprehensive Characterization Study on TPU/PLA Blend
Recent Advances in Gas Atomization Processing of Polymer Powders for AM
Thermal Strategies for Producing Metallic Components from Metal-Polymer Feed-Stock via Material Extrusion
Ultrasonic Welding with L and L&T Mode Transducers

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