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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Recycling and Sustainability in Cast Shop Technology: Joint Session with REWAS 2025
Presentation Title A Modeling Methodology of New Combustion Technologies for Aluminum Remelting Furnaces
Author(s) Louis Piquard, Emilien Clement, Pierre-Yves Menet
On-Site Speaker (Planned) Louis Piquard
Abstract Scope In aluminum cast houses, scope 1 CO2 emissions mainly come from the remelting process. In a global context of decarbonization, new combustion technologies have been identified to reduce these emissions like oxyfuel burners and hydrogen combustion. To promote the industrial deployment of these technologies, it seems crucial to develop a modeling methodology to better understand their impact on heat transfer in aluminum remelting furnaces and on melting performances. This paper proposes a simplified transient modeling approach of gas fired aluminum reverberatory melting furnaces. Using the proposed model, the impact on heat transfer, melting time and energy consumption of oxyfuel combustion and then oxy-hydrogen combustion is presented. Based on presented results, a discussion is proposed on the pre-design methodology to adopt in industrial burner retrofit projects.
Proceedings Inclusion? Planned: Light Metals
Keywords Process Technology, Sustainability, Modeling and Simulation

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Modeling Methodology of New Combustion Technologies for Aluminum Remelting Furnaces
A Risk-Based Approach to Qualification of Hydrogen as Fuel in Aluminum Casthouses
Achieving High Impurity Tolerance in Recycled Aluminum Alloy through Solid Phase Processing
Classification of Automotive Aluminum Scrap into Cast and Wrought Alloys
Development of Aluminum Chips Recycling Process for Recovery Rates and Corrosion Resistance of A380 Alloy
Electrolytic Purification of Aluminum Scrap in NaCl-KCl-Na3AlF6 Molten Salt System
Energy Efficiency and Clean Energy Usage in Aluminum Cast House Equipment
Enhancing Secondary Aluminum Supply: Optimizing Urban Mining through A Systems Thinking Approach
Environmental Impact Lifecycle Assessment of Green Sand Moulding in Foundries
Microstructure-Based Analysis of Bonding Mechanisms of Solid-State-Recycled Aluminum Chips for Sustainable Semi-Finished Products
Multifrequency Ultrasonic Treatment of Aluminum Alloys for Microstructural Modification
Oxy-Fuel Combustion: Impact of Hydrogen Combustion on Aluminum Melt Quality in Secondary Melting Processes

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