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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Recycling and Sustainability in Cast Shop Technology: Joint Session with REWAS 2025
Presentation Title A modeling methodology of new combustion technologies for aluminum remelting furnaces
Author(s) Louis Piquard, Emilien Clement, Pierre-Yves Menet
On-Site Speaker (Planned) Louis Piquard
Abstract Scope In aluminum cast houses, scope 1 CO2 emissions mainly come from the remelting process. In a global context of decarbonization, new combustion technologies have been identified to reduce these emissions like oxyfuel burners and hydrogen combustion. To promote the industrial deployment of these technologies, it seems crucial to develop a modeling methodology to better understand their impact on heat transfer in aluminum remelting furnaces and on melting performances. This paper proposes a simplified transient modeling approach of gas fired aluminum reverberatory melting furnaces. Using the proposed model, the impact on heat transfer, melting time and energy consumption of oxyfuel combustion and then oxy-hydrogen combustion is presented. Based on presented results, a discussion is proposed on the pre-design methodology to adopt in industrial burner retrofit projects.
Proceedings Inclusion? Planned: Light Metals
Keywords Process Technology, Sustainability, Modeling and Simulation

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A modeling methodology of new combustion technologies for aluminum remelting furnaces
Achieving High Impurity Tolerance in Recycled Aluminum Alloy through Solid Phase Processing
An Alternative Route to Upcycling Low Value Post Consumer Al Scrap (Twitch) Without Sortation
Decarbonization and sustainability of secondary melting furnaces.
Development of Aluminum Chips Recycling Process for Recovery Rates and Corrosion Resistance of A380 AlloyResistance of Al-Si-Cu Alloy
Electrolytic purification of aluminum scrap in NaCl-KCl-Na3AlF6 molten salt system
Energy Efficiency and Clean Energy Usage in Aluminium Cast House Equipment
Enhancing Secondary Aluminium Supply: Optimising Urban Mining through System Dynamics Modelling
How to Tackle Aluminium Product Carbon Footprint Reduction: Constellium Views For Aluminium Casthouses
Multifrequency Ultrasonic Treatment of Aluminum Alloys for Microstructural Modification
Net Zero in Smart Foundries: Green Sand Moulding Environmental Impact Lifecycle Assessment
Reduction of impurity elements from casting alloy scrap by fractional crystallization process
The impact of different fuel and oxidizer compositions on melt quality in secondary aluminum melting processes.

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