About this Abstract | 
  
   
    | Meeting | 
    2025 TMS Annual Meeting & Exhibition
       | 
  
   
    | Symposium 
       | 
    Additive Manufacturing of Refractory Metallic Materials
       | 
  
   
    | Presentation Title | 
    Thermomechanical Model Based Approach to Mitigate Crack Susceptibility in Additive Manufactured Refractory Material | 
  
   
    | Author(s) | 
    Rohit Sitaram Randhavan, Shashank  Sharma, Narendra  Dahotre | 
  
   
    | On-Site Speaker (Planned) | 
    Rohit Sitaram Randhavan | 
  
   
    | Abstract Scope | 
    
The primary challenge in laser-based additive manufacturing (AM) of tungsten is to achieve higher without solid-state cracking. Strategies to mitigate defects, such as pre-heating the substrate and alloying pure tungsten, have shown considerable success. However, there is still a lack of fundamental understanding of the physical phenomena involved.   The present study adopts a CALPHAD informed 3D FE-based thermomechanical computational model to provide a physics-based understanding of crack evolution in AM of tungsten and its alloys. The role of thermal gradient, cooling rate, strain rate, and state of stress in the heat-affected zone in possible cracking mechanisms were elucidated with the help of the developed model. The results from the thermomechanical model were integrated with Scheil-based calculation using CALPHAD to study the effect of compositional change on crack susceptibility of tungsten-based alloys. | 
  
   
    | Proceedings Inclusion? | 
    Planned:  | 
  
 
    | Keywords | 
    Additive Manufacturing, Solidification, Modeling and Simulation |