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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Incorporating Breakthrough Functionalities for Building Large Scale Components
Presentation Title From Material Research to Industrial Application: Advanced Fabrication of FGM/Bimetallic Using DED Method with C103 and Ti-6Al-4V for Rocket Nozzle Extension
Author(s) Jihyun Jang , Seokjin Shin, Minseong Kim, Jihun Kim, Monica Lim
On-Site Speaker (Planned) Monica Lim
Abstract Scope The development of advanced materials with gradual compositional changes is essential for applications requiring tailored properties. This study explores the fabrication of Functionally Graded Materials (FGMs) and Bimetallics using Directed Energy Deposition (DED) technology with two types of metal powders, C103(Nb based Alloy) and Ti-6Al-4V(Ti based Alloy). By systematically varying the composition across layers, FGM samples were produced, with material ratios changing by 10% per layer. Microstructural analysis using a Scanning Electron Microscope (SEM) confirmed successful FGM production without delamination or cracks. Energy Dispersive X-ray Spectroscopy (EDS) analysis revealed continuous compositional changes across 11 steps. And the rocket nozzle extension was manufactured using combination of two materials. This research demonstrates that DED-based FGM production using the C103 alloy has potential utility in aerospace product design and manufacturing. Future research will focus on a detailed analysis of the properties and optimization of the FGM production process.
Proceedings Inclusion? Planned:
Keywords Biomaterials, Powder Materials, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing (AM) of Supercritical CO2 Heat Exchangers using Laser Directed Energy Deposition (L-DED)
Atomic Layer Deposition (ALD) for Nanoscale SiC AM Feedstock Improvement
Combining the best of both Wire DED and LPBF
Evaluation of Process Performance and Mechanical Properties in Convergent Electroslag Additive Manufacturing (ESAM)
Fabrication and Qualification of Advanced Laser Powderfeed Directed Energy Deposition Structural Materials at Boeing
From Material Research to Industrial Application: Advanced Fabrication of FGM/Bimetallic Using DED Method with C103 and Ti-6Al-4V for Rocket Nozzle Extension
Fundamental Study of High-Throughput Refining Electroslag Additive Manufacturing (RESAM)
Haynes 282 Wire Directed Energy Deposition Hot and Cold Wire Microstructure Analysis
High Entropy Metamaterials: Influence of lattice architecture mixing for improved mechanical properties
Inconel 718 single crystal manufactured by L-DED process integrated with the induction heater and cooling system
Influencing melt pool dynamics in laser manufacturing with ultrasound
Integrated Deposition and Thermal Processing: a Pathway for Controlled As-Printed Performance
Large-Scale Additive Manufacturing of Alternating Dissimilar Aluminum Alloys via Additive Friction Stir Deposition
Material and process control development for enhancing wire-DED printing capability
Mechanical Behavior of AlSi10Mg Plate-Lattice Structures in Uniaxial Compression
Melt pool monitoring in functionally gradient materials using directed energy deposition
Melt Pool Thermal Imaging on Wire-Arc Additive Manufacturing Using the Two-Color Method with a Commercial Color Camera
Multi-Material Fabrication and Part Repair with Powder Directed Energy Deposition Additive Manufacturing
Notch Strengthening of Powder-DED Processed 316L Stainless Steel with Inconel 718
Overcoming the resolution-deposition limit of additive manufacturing with droplet-on-demand molten metal jetting
Testing of multi-material interfaces produced by laser powder bed fusion using a powder binning approach
Thermomechanical Processing Of Additive Manufactured Nickel Superalloys For Cracking Prevention and Improved Performance.
Wave springs: Design, Optimization, Simulation, Additive Manufacturing, and application

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