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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Advances in Surface Engineering VII
Presentation Title Controlling the spangle size and crystallographic texture of hot-dip galvanized coatings through substrate surface modification
Author(s) Eui-Jin Jung, Gu-Jin Chung, Joo-Youl Huh, Tae-Chul Kim
On-Site Speaker (Planned) Joo-Youl Huh
Abstract Scope Several challenges exist in hot-dip galvanized steel sheets, particularly in the automotive industry where spangle size must be reduced to below 100 µm to enhance anti-galling and gloss properties. Additionally, the strong (0001) basal texture of the zinc grains should be reduced to avoid coating delamination. This study investigates how different types of surface roughness of steel sheets affect the spangle size and (0001) basal texture of GI (Zn-0.2wt.% Al) coatings. Prior to the hot-dipping process, the steel sheets were subjected to indentation treatments to modify the surface roughness. Comprehensive EBSD analyses demonstrated that the spangle size and (0001) basal texture of GI coatings stronly depend on the size and density of indents. In the presentation, we will further discuss on the existance of a ciritcal size for the indents to act as nucleation sites for Zn grains.
Proceedings Inclusion? Planned:
Keywords Surface Modification and Coatings, Solidification, Iron and Steel

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A Comparative Study of Surface Hardening Using WC-Co and WC-CrMnFeCoNi HEA Cemented Carbides Formed by the Multi-Beam Laser Directed Energy Deposition
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Application of Self-Supporting Vermiculite Membrane in LiCl/MgCl2 Separation
Cleanability Testing of Fluoropolymer Linings to Combat Corrosion in Pharmaceutical Applications
Cold spray and peening surface treatment technologies for mitigating corrosion and SCC in stainless steel containments for used nuclear fuel storage
Controlling the spangle size and crystallographic texture of hot-dip galvanized coatings through substrate surface modification
Correlating pile up height from indentation with surface residual stress in H-shaped steel beam processed by quenching and self-tempering
Diffusion-induced recrystallization associated with heterogeneous elemental distributions during carburization of Ni-Cr-Fe alloys
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Enhancement of fatigue Enhancing Fatigue Performance of Pre-Damaged High-Strength Steel Using Ultrasonic Surface Modification
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Enhancing Electrochemical Performance of LiCoO₂ Cathodes with TiO₂ Coating for High-Rate Applications
Enhancing High Rate Performance of Cathodes through Surface Modification and Dielectric Coating
Graphene Nanocomposite Films on Carbon-Coated Metals: A Path to Macroscale Superlubricity
Harvesting dislocations and deformation twin traces for auto-catalytic growth of semiconductors on surfaces of gold alloys and gold thin-films
High-Temperature Surface Nitridation of 316H Stainless Steel: Formation of Nanolayered Nitride- Metal Composites
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Increase in Mechanical, Tribological, Anticorrosive and Bactericidal Properties in DLC Coatings with the Incorporation of Silver Nanoparticles
Micro-mechanical study of surface finish effects on the sealing capacity of aluminum gaskets
Micro-textured Slippery Aluminium Alloys for Marine Applications
Microstructural Evolution and High Temperature Tribology of Wrought and Additively Manufactured Nickel-based Superalloy Subjected to Surface Enhancement Processes
Pattern Formation via the Oriented Growth of Au-Si Thin Films on Si(001) Substrate
Plasma spray of micro-Co-based coating on 55NiCrMoV7 steel
Preparation Techniques and Mechanical Properties of Ni-Co-B-SiC Coatings for Wear-Resistant Applications
Role of current density on the tribological and electrochemical properties of Zn-Co coatings deposited from a non-aqueous-based electrolyte.
Surface finishing of AM metallic parts by electrochemical polishing
Thin Films Contact Deformation by Gaussian and non-Gaussian Rough Surfaces: a Dislocation Dynamics Study
Unlocking Tribological Performance of Silver-Infused Cu-Al2O3 Self-Lubricating Cermet
Unraveling roughness effects to enable indentation-based microstructure prediction
White light interferometry characterization of worn aluminium-clay composites

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